S.J.Industries

Pump
Product Description

Polypropylene Pumps:

 
The speciality in our Polypropylene pumps is that the impeller and shaft are single piece injection moulded which will avoid acid fumes damaging the base shaft. The impeller is provided with a special locking arrangement and if the impeller runs on the reverse direction it will not get unwound which, if it does, may damage the mechanical seal and impeller. 

We use Hastelloy – C sleeved shaft which is superior to Ceramic sleeved shaft used by our competitors. We manufacture closed type impellers which are single piece moulded for better efficiency and sturdiness. The impellers are dynamically balanced. 100% testing is done on pumps prior to dispatch. 

Anala coupled and bareshaft polypropylene pumps

Capacities :
  • 0.5 HP to 20HP

  • 500 – 60,000 LPH

  • Available with open and closed impellers

  • Can be fitted with any standard motors

  • Suitable for highly corrosive liquids
Anala monobloc polypropylene pumps 

Capacities :
  • 0.5 HP to 7.5 HP

  • 500 – 25,000 LPH

  • Available with open and closed impellers

  • Can be fitted with any standard motors

  • Suitable for highly corrosive liquids
Salient features of Polypropylene pumps:
  • Pumps are available with open and closed type impellers

  • Impellers are of three piece design integrally moulded

  • Base shaft is EN8

  • It is moulded with PP and sleeved with Hastelloy-C

  • Compatible with 95% of aggressive chemicals

  • Single piece unique design

  • Anti-rotation impeller unlocking system

  • Rotatable universal flange
Stainless Steel Pumps:
 
The design of the stainless steel pump casing, volute and impeller is a transfer of technology from a leading Italian pump giant.

Our stainless steel pumps have lightweight and have high strength stainless steel sheets which are manufactured by a special bulge forming process to obtain components like pump casting, impeller backplate, etc. We manufacture hygiene milk pumps.

Capacity:
  • 0.5 to 10 HP

  • 500 to 60,000 LPH

  • Available in Coupled and Monobloc versions

  • Sheet metal design with smooth surface finish

  • Impeller dynamically balanced

  • Continuous duty

  • Monobloc available in Stub shaft design

  • Flanges available as per DIN/ANSI/BS10 or customer’s specified

  • John Crane mechanical seals are used

  • Suitable upto 120 deg C

  • Available with both semi-open and closed impellers
APPLICATIONS 
  • MILK HANDLING

  • FOOD PROCESSING

  • WATER TREATMENT

  • CHEMICAL INDUSTRIES

  • DM AND OZONISED WATER

  • TREATED EFFLUENT

  • SOLVENT HANDLING

  • HOT AND COLD WATER SUPPLY

  • HYDRO CARBONS, DIE, OILS

  • BEVERAGES, ALCOHOLIC DRINKS ETC.,
ACP/AWP Series Pumps:
 
Application:

AW series of centrifugal pump are excellent for handling clean or slightly turbid, non-aggressive liquids. They are suitable for pumping condensate, including water upto 1000 C, irrigation, general water supply in agriculture, trade and Industries with favorable NPSH conditions.

Construction Features:

Horizontal single stage volute casing pump’s dimensions correspond to DIN 24255 with end suction and top centerline discharge. Back pullout design enables to remove the rotor assembly without disturbing the pipelines. The supports feet are integrally cast with volute casing.

The AW range comprises of 31 pump types with 3 shaft sizes, which cover the entire range with maximum interchangeability. For pumps nut and bearings are interchangeable. Impeller is hydraulically balanced by back vanes, and in the case of larger impeller diameter by renewable wear ring and relief holes.

Technical Data:
  • Capacity Upto – 550 M3/hr
  • Total head Upto – 100 Meters
  • Speed Upto – 3600 RPM
  • Temperature Upto - 1600C
  • Casing Pressure Upto – 16 Bars

    Shaft

    Flanges
    Flange dimensions are manufactured according to Din 2532/2533. ANSI/BS is an option.

    Direction Or Rotation
    Moves clockwise from the drive end

    Casing Pressure
    16 Bars 100C to 1000C (Subject to total head of 100 Metres)
    8 Bars 1000C to 1600C
    Casing Pressure = (Suction Pressure + Shut-off head)

    Shaft Sealing
    Soft packed stuffing box or mechanical seal.
    • For temperature range - 100C to 1000C self-flushing uncooled stuffing box.

    • For temperature range - 100C to 1000C external flushing uncooled stuffing box

    • For temperature range upto 1600C cooled stuffing box.

    • Mechanical seal, as optional.
 
Dosing/Metering Pumps:
 
Our metering/dosing pumps are high precision positive displacement pumps, according to the API 675 standard for controlled volume pumping. The discharge can be varied from zero to maximum capacity while pumps are running or at rest. Our pump design makes it an ideal flow control tool in chemical process for feeding chemicals with high degree of accuracy under any discharge pressure conditions. These are of robust design, unmatched quality and offer considerable saving due to small space requirement, low installation cost, minimum maintenance etc.

Typical Characteristics

Our dosing/metering pumps have a capacity output which is digital in nature, linear in proportion to the length of the stroke and is almost independent of discharge pressure.

Pump Head Design

Plunger Pumps

Plunger type liquid-ends are suitable for non-hazardous liquids. Because of their simple design, they are quite economical. They can be provided with flushing connection. In the case of molten liquids, steam jacketed heads can be provided. The jacket encloses the check valves and gland chamber. The valves are cartridge type and can be removed for servicing without dismantling the suction and discharge connections.

Diaphragm Pumps

Diaphragm type heads are suitable for service conditions involving hazardous, toxic, radio active or poisonous liquid, where product leakage is not at all permitted. The diaphragm is hydraulically actuated and has a long life, as it is always under hydraulic balance with the liquid being pumped on one side and actuating fluid on the opposite side. The function of the diaphragm is basically that of a partition. The diaphragm material is usually teflon or synthetic rubber. The system is safe guarded by in built relief vacuum valve on the hydraulic side. For very severe duty condition or when handling slurry or hot liquids, double diaphragm and remote type heads can be provided.

Applications

Typical applications of our pumps are the accurate dosing and mixing of acids, alkalis, slurries, viscous liquids, etc. which may be pumped at elevated ambient or low temperature, twenty four hours a day. Our range covers everything from a single pump to a complete automated metering dosing system and comprising of plunger and diaphragm pumps with metering ranges from three to fifteen thousand LPH per pumps head. Pumps can be provided with up to twelve heads and all the necessary accessories can be provided with up to twelve heads and all the necessary accessories can also supplied.

Stroke Adjustment

The pump discharge is variable while pump is running or at rest from zero (0%) to full stroke by means of a precision machined crank equipped with a stroke length adjustment mechanism. The stroke of the pump can be controlled either - 
Manually (local)
Automatic, electrically or pneumatically, (Remote)

Liquid End Material

Wetted parts can be offered in the following materials, which are mentioned below: 
  • Stainless Steel 304

  • P.V.C.

  • Stainless Steel 316

  • P.P.

  • Steel

  • Teflon
Special Features:

Pumps can be offered in simplex, duplex or multiple heads, (up to Twelve heads) for handling different chemicals with a common motor, Each head would have independent connections and the capacity of each head can also be independently adjustable.

Capacity:
  • 0.5 to 5 HP

  • 20 to 10,000 LPH

  • Pressure 10 kg/cm2

  • 0 to 100% stroke adjustment

  • Liquid end materials available:- SS304, 316, PVC,PP and Teflon(PTFE)

  • Pumps are available in simplex, duplex and multiple head

  • Pumps are designed as per API 675 standard for controlled volume pumping

  • Available with double diaphragms (sandwich type)
Miniature Dosing Pumps:
 
Capacity:
  • 0.25 to 0.5 HP

  • 5 to 150 LPH

  • Pressure upto 5 kg/cm2

  • 0 to 100% stroke adjustment

  • Liquid end materials available with SS304, 316, PVC,PP and Teflon

  • Diaphragm always in PTFE (Teflon)

  • Stroke of the pump can be controlled manually

  • Can handle corrosive chemicals
APPLICATIONS 
  • CHEMICALS

  • PHARMACEUTICALS

  • COSMETIC

  • WATER TREATMENT

  • NUCLEAR REACTORS

  • FOOD AND BEVERAGES

  • DAIRY, CONFECTIONERY, ETC

  • PAPER

  • DETERGENTS

  • DYES

  • PAINT, PLASTIC, MAN-MADE FIBRES ETC.,

  • PETROLEUM PRODUCTS ETC., ETC.,

Company Profile:

 
We are an ISO 9001-2000 certified pump manufacturing Company details as under.

Contact person: S.Madhan 
Jasmine House
No.73, Tass Industrial Estate
Ambattur, Chennai - 600 077 
Tel: 044-26357925/27/28
Email: smadhan@vsnl.net

COMPANY PROFILE:

S.J. INDUSTRIES is a partnership company and has 3 professionals as partners, details as under:

1. Mr. MA. Swaminathan, BA (Hons), MBA 
Managing partner 
Overall incharge of the business

2. Mr. S. Arul Mohan, M. Tech
Partner, incharge of (Instrumentation) design, 
development and production.

3. Mr. S. Madhan, B. Com, MBA, PGDCA 
Partner 
Incharge of marketing and finance.

We market our products under the brand name of “ANALA” 

Our range of pumps 

* Anala polypropylene centrifugal pumps
* Anala stainless steel pumps in SS 304/316/316L
* Anala AWP series back pull-out type C.I centrifugal pumps
* Anala ACP Investment cast stainless steel process pumps 
* Anala Metering/Dosing pumps
* Anala Gear pumps in SS/C.I 

The technology that has gone into the manufacture of polypropylene and hygiene pumps is a technology-transferred from an Italian Consultant.

The production facility is located in a compounded area of 10,000 sq. ft. with a covered area of 3,200 sq. ft. owned by the Company.

The company employs 25 persons in the factory and 7 persons in the administration and marketing division plus 2 service personnel. With increased production this strength will rise. 

The company has all the equipments that are required to manufacture, assemble and test the pumps that are being marketed by it.

The Company has all necessary gadgets and a full-fledged test bay with digital reading arrangement.

The Company is very conscious of quality assurance required by Customers. Keeping this in mind, all the testing equipments are calibrated periodically. The materials like stainless steel, pp, etc. are tested in the laboratory to make sure right quality raw materials are used. The impellers used in the pumps are balanced and necessary certificates are obtained.

Quality assurance and after sales service form an integral part of the Company’s efforts to get wider acceptance.

The Company started with manufacturing of Hygiene stainless steel pumps and polypropylene pumps. Initial field of operation was Chennai City. They slowly moved to other places in Tamil Nadu. In addition to Tamil Nadu, the Company has now valuable customers in Andhra Pradesh, Karnataka, Maharstra, Orissa and M.P.

They have added new products like C.I./SS centrifugal back-pull-out pumps, solid handling pumps, process pumps in investment cast CF8, CF8M metering/dosing pumps, AMD Vertical type dosing pumps for water treatment and corrosive liquid handling application, APV Vertical dosing pump in SS 316 for Water treatment application, Gear pump both in SS 316 & C.I is also available.

Efforts are on to extend the area of marketing operation to other territories with the ultimate objective of acquiring an all-India standing and also the status as an exporter of pumps.

We have regular clients like Department of Atomic Energy, Railways, Membrane Technologies, TVS Group of Companies, NIOT, Orchid Chemicals, SPIC Pharma, Aurabindo Pharma, Gland Pharma, etc. 

Business Type : Manufacturer
Year Established : 2001
Annual Sales : Below US$1 Million (Upto Rs. 4 Crore approx.)
Total Employees : 51 to 100 People

 

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