Universal Industrial Plants Manufacturing Co.(P) Ltd

PSA Oxygen Plant
Product Specifications

 Oxygen Plant:

 

Cylinder Filling Chart
Name of the Models UB - 30 UB - 50 UB - 80 UB - 100 UB - 150 UB - 200 UB - 300 UB - 400 UB - 500
Capacities
(Cubicmeter/hr)
30 50 80 100 150 200 300 400 500
No. of Cylinders
in a Day
(Oxygen/Nitrogen)
100 200 300 400 600 800 1200 1600 2000
Area Required
(AxB)
10x10 10x12 12x15 12x15 14x15 14x15 15x15 15x18 18x20
Note: Capacity 5 to 7 cm3/m

 

Product Description

Oxygen Plant:

 
We are manufacturers and suppliers of oxygen plant in India. Our oxygen plant plant are being manufactured as per the latest technology & design of the Company ING. L. & A., BOSCHI, ITALY. This technology has been proven all over the world for its working efficiency & trouble free operation. 
 
Salient features of Oxygen:
  • Leak Proof argon welded column
  • Latest BOSCHI-ITALY oxygen plant design
  • Very compact & sturdy oxygen.
  • Low working pressure of oxygen gas plants
  • Very low maintenance for producing oxygen gas
  • Raw material -Free Atmosphere Air for producing oxygen/nitrogen gas/liquid
  • Latest molecular Sieve absorption of Zeochem, Switzerland.
  • Built in Liquid Oxygen / Nitrogen pump with internal gas vaporizer for filling of bone dry and high purity oxygen gas in cylinders.
  • Hydraulic type Expansion Engine for oxygen plants
  • Highly efficient BOSCHI-TYPE trays for maximum recovery of oxygen
  • Highly efficient Heat-exchanger for recovery of waste cold energy to reduce operating cost.
  • The oxygen plant is supplied complete as per standard scope of supply.
Design Quality 
The organization manufactures exclusive oxygen plant as the latest technology and designs of the Company ING. L & A BOSCHI, Italy. This technology has been proven worldwide for the working efficiency and trouble free operations, safety and low power consumption. Boschi Column have been known for its efficiency and long life and trouble free work for more than thirty years in various parts of the globe.
 
SR. NO. QTY ITEM DESCRIPTION
1 One SUCTION FILTER A high efficiency filter supplied with the compressor
2 One AIR COMPRESSOR OF OXYGEN This is 4-multistage heavy duty water cooled air compressor with fly wheel inter cooler, foundation bolts, motor pulley, motor, v belt, guard and slide rails and air filter. This is used to compress atmospheric air complete with ABB Motor and Starter.
3 One PROCESS SKIDOF OXYGEN SAll the above equipments are neatly mounted on skid /platform complete with interconnecting piping and ready for installation of Oxygen Plant is optional. This consists of the following items for Air Separation Plant
1) After cooler with tank
2) Nitrogen cooler with tank
3) Moisture separator 
4) Chilling unit with freon unit
5) Oil absorber filled with alumina
6) Molecular sieve battery on skid (Zeochem, Switzerland)
7) Defrost heater
8) Gas/Air/water line as per standard layout on skid /platform prefabricated and ready for installation.
9) Water pump.
10) Inlet & outlet water lines
11) Drain manifold complete with ball valves for draining moisture.
4 One EXPANSION ENGINE OF OXYGEN Complete with motor/starter/ starter shall be of Siemens /ABB/ with hydraulic valve control, bursting disc for safety, hydraulically operated high efficient engine with ball type of valves stainless steel liner vertical type of German design.
5 One AIR SEPARATION UNIT (COLD BOX)OF OXYGEN (Air separation column –cold box) consists of outlet steel casing, main heat exchanger, liquifier, bottom column, top column, condenser, sub cooler, liquid oxygen and nitrogen filter. Cooling pipe line, insulation material, digital electronic temperature indicator and scanner, PT 100 sensor, DP gauge manometer, Expansion valve with longstemp type with pointer And index & wheel (Stainless Steel column argon welded to meet European specifications can be supplied)
6 Set HIGH PRESSURE FILLING MANIFOLDOF OXYGEN For filling high-pressure Oxygen gas to Cylinders. It consists of main High Pressure Isolation Valve and Pigtail connection with individual Valve with Pressure Gauge and Safety Relief Valve.
7 One LIQUID OXYGEN PUMP OF OXYGEN Horizontal single acting pump with Piston, Piston Rings, Safety Devices, Non-Return Valves with Stainless Steel head for long life, Motor and Starter with Pulley, V-Belts, Belt Guard, Inter Connecting Pipes with A. S. U. Suitable for filling Oxygen.
8 One COOLING TOWER OF OXYGEN Induced Draft-Rotary Sprinkler type with Aluminium Casting Fan, FRP Body with suitable Electric Motor for maintaining the circulating water temperature between the Hot well and Cold well for optimum performance of the Plant. Complete in all respects.
9 One ELECTRICAL PANEL OF OXYGEN Electrical Panel for supply of electricity to individual motors. It has a bank of on/off switches and fuses. This enables the Operator to control all the Motors from one point.
10 One WATER SOFTENER OF OXYGEN Made of HDPE having single mutiport valve for different plant valve for different operations. Used to remove hardness of the water and to avoid scaling in Air Compressor Cylinder jacket and water line. Nacl/Regeneration. With min/max. working pressure in 2.0/4.0 kgs/cm2. Complete in all respect

 

Company Info:

Our Company was established in 1985 by Mr. Sanjiv Agarwal who is a qualified Chemical Engineer & specialised professional in the design & manufacture of oxygen & nitrogen production plant. We commenced manufacturing of nitrogen & oxygen production plant at our factory at New Delhi and air seperation columns in Genova, Italy. 

The designs of our air seperation plants were based on the process cycle of Linde & Claude which had been started by Dr. Boschi of Italy with their company ING. L&A. Boschi of Italy in 1930 and perfected with over 70 years of experience.
 
Our very close association & interaction with the Italian company for over 15 years whose plants are working all over the world in European countries like Italy, Germany France, UK & Australia, and others gave us required exposure and experience in the industry. These plants, based on the Boschi technology, were also exported to Turkey, Greece, Iran, Sharjah, Abudhabi, Quatar, Mauritius, Zambia, Nygeria, Dubai, Syria, South Africa, Egypt, Saudia Arabia, Peru, Qatar, Indonesia, Kuwait, Iraq and many others.
 
The design of the Oxygen/Nitrogen Plant is based on the Liquification of Air based on low & medium pressure cycle of an Expansion Engine. The air separation column has state-of-the-art BOSCHI distillation trays, multipass exchangers & condensors to get a high yield of oxygen by separation of liquid air which results in very low power consumption. Boschi columns manufacturred by us have been known for its efficiency & long life.

Our vast experience in the field of manufacture of Oxygen/ Nitrogen production equipment, air seperation plants has finally resulted into trouble free operation and virtually maintenance free working of our plants. Our plants are also equipped with vacuum insulated Liquid Oxygen Pump. We have supplied and exported over 200 oxygen production plant and equipment all over World and Italy which are working successfully and also exported to international market. These plants are being used either for filling oxygen in cylinders or selling in the market for captive consumption.
 
Oxygen gas is essential and feeder to host of industries including steel, fabrication, glass, petro chemical, construction and hospitals. The market demand for oxygen gas is huge and growing day by day.

Considering the abovesaid requirements, we are offering you an opportunity to set up Oxygen/ Nitrogen/ Acetylene plant with latest cryogenic technology of Boschi - Italy with low investment depending upon the capacity of the plant. It requires a shed area of 1000 to 2500 sq ft only and has a very simple operation. These plants are very suitable for getting pure oxygen and nitrogen of high purities and cylinder filling as compared to PSA type oxygen plant. 

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