Komal Industries
DM Water Plant
Product Description
Demineralization Systems:
What`s Demineralisation:
Water is one of the most abundant natural compounds. It is also one of the most contaminated one. A number of minerals readily dissolve in to water. They have to be removed from the raw water before it can be used for any industries application.
Komal’s water demineraliser employ the modern ion-exchange technology to give to chemically pure water. A demineraliser removes these minerals from the raw water by an ion- exchange process. This process first exchanges the cations of the salt for the hydrogen ions and, then, exchanges the anions of the salt for the hydroxyl ions.
Advantages Of The Komal Demineraliser:
The new KOMAL demineraliser
1…gives you chemically pure water – instantly and continuously, year after year.
2… has durable resins with the highest demineralising capacity.
3… Uses resins of the highest quality.
4… comes with the conventional conductivity meter.
5… is extremely easy to operate and need practically no attention after it is installed.
6… can be connected directly to any water supply main.
7… is delivered promptly.
8… is available in a wide range of flow – rates.
1…gives you chemically pure water – instantly and continuously, year after year.
2… has durable resins with the highest demineralising capacity.
3… Uses resins of the highest quality.
4… comes with the conventional conductivity meter.
5… is extremely easy to operate and need practically no attention after it is installed.
6… can be connected directly to any water supply main.
7… is delivered promptly.
8… is available in a wide range of flow – rates.
Wide Range Of Application:
Chemically pure, demineralised water is a more efficient substitute for distilled water in a wide range of applications:
Pharmaceuticals : Battery manufacturing
Cosmetic : High Pressure Boiler
Surface Cleaning : Hospitals
Chemicals : Laboratory
Electronics : Research Technology
Paints : Distilleries
Cosmetic : High Pressure Boiler
Surface Cleaning : Hospitals
Chemicals : Laboratory
Electronics : Research Technology
Paints : Distilleries
Komal DM Configurations:
KOMAL is offering water Demineraliser in four different configurations.
1. FPK Series – FRP Construction
FPK Series’ pressure vessels are manufactured using composite Fiber Glass. Vessels are 60% lighter than steel vessels. All the vessels are vigorously tested at 10 bar pressure.
They are all moulded and have better impact strength and are lighter in weight.
They are all moulded and have better impact strength and are lighter in weight.
| Model | Flow-rate | Capacity bet. Regeneration (based on 100 ppm as TDS) |
| FPK-5 | 150 Lit/hr | 3m3 |
| FPK-6 | 250 Lit/hr | 6m3 |
| FPK-8 | 600 Lit/hr | 12m3 |
| FPK-10 | 1,000 Lit/hr | 18m3 |
| FPK-13 | 2,000 Lit/hr | 35m3 |
| FPK-14 | 3,000 Lit/hr | 50m3 |
| FPK-16 | 5,000 Lit/hr | 100m3 |
2. K-Series - PVC Construction
The K-series of demineralisers from KOMAL are made out of PVC and can be optionally be coated with FRP. The K-series has been used in the industry mainly electroplating and the chemical industry as a cheap alternative to the MSRL / SSRL plants.
It is also one of the most used products in the laboratories, hospitals and colleges.
Its long life and easy operation add to the value.
It is also one of the most used products in the laboratories, hospitals and colleges.
Its long life and easy operation add to the value.
| Model | Flow-rate Lit/hr |
Regenerant 30% HCL Caustic soda |
Output per Regeneration (at100 ppm.as T.D.S) |
| K-3 | 30 | 1 Lit. 0.25 kg | 500 liters |
| K-4 | 75 | 2 Lit. 0.50 kg | 1,500 liters |
| K-5 | 150 | 3 Lit. 1.00 kg | 3,000 liters |
| K-6 | 250 | 5 Lit 1.50 kg | 6,000 liters |
| K-8 | 600 | 10 Lit 3.00 kg | 12,000 liters |
| K-10 | 1,000 | 15 Lit. 4.50 kg | 18,000 liters |
| K-12 | 1,400 | 20 Lit. 7.50 kg | 25.000 liters |
Quality of the treated water from Two-bed (K-Series)
Conductivity : less than 25 micromhos/cm
pH : 7.5 to 9.5
T.D.S. : Less than 5 ppm.
Carbon dioxide : nil
pH : 7.5 to 9.5
T.D.S. : Less than 5 ppm.
Carbon dioxide : nil
Stainless Steel Rubber-Lind (S.S,R.L.)
The SSRL series offers the KOMAL Demineralization system in a SS 304 / SS316 body. The vessels are internally rubber-lined to prevent any corrosion. This series is very useful for the pharmaceutical, beverages, food and the biotech industry. It offers many advantages including the sanitary design, robustness and the aesthetics that go along with it.
Mild Steel Rubber-Liner (M.S.R.L.)
The MSRL series offers the KOMAL Demineralisation system in a SS 304 / SS316 body. The vessels are internally rubber-lined to prevent any corrosion.
Komal Mixed-Bed System
Our mixed-bed demineraliser are used where water of extremely high purity is needed. They have cation and anion exchanger resins mixed in a single column. This achieves higher purity standards, more neutral pH and greater silica and CO2 removal control than can be done with a Two-bed system.
The Material of Construction can be PVC, FRP, MSRL or SSRL depending on the requirements. The sizes can also be designed on the customer requirements.
The Material of Construction can be PVC, FRP, MSRL or SSRL depending on the requirements. The sizes can also be designed on the customer requirements.
| Model | Flow-rate | capacity bet. Regeneration (based on 100 ppm as TDS) |
| D-4 | 75 Lit/hr | 700 liters |
| D-5 | 250 Lit/hr | 1,500 liters |
| D-6 | 600 Lit/hr | 3,500 liters |
| D-8 | 1,000 Lit/ hr | 4,500 liters |
| D-10 | 1,500 Lit/hr | 6,000 liters |
Quality of Treated water from Mixed Bed :
pH: 6.5 to 7.0
Conductivity : less than 1 uS / cm
T.D.S : less than 1 ppm.
Silica : less than 0.02 ppm. Conductivity : less than 1 uS / cm
T.D.S : less than 1 ppm.
About Us:
Introduction
Formed in 1975, Komal has steadily grown to become one of the leaders in the field of water purification. The company consists of multidisciplinary teams consisting of chemical, electrical, electronics, mechanical engineers and chemists. Our office is located at Lower Parel, which is in the heart of the city of Mumbai, India. Our plants are manufactured at Kandivali and Dombivali, which are situated in the suburbs of Mumbai.
Komal’s rapid growth has been a result of focus on technological innovation through continuous R&D and through affiliations through some of the best water treatment companies in the world. Through a round-the-year training program for the employees aimed at acquainting the employees with the latest technological breakthroughs. An above all, with an “outside-in philosophy” which allows us to stay close to the customer to satisfy his needs and anticipate his wants.
Komal delivers customer value by improving quality and the performance of the product and by reducing operating costs and extending equipment life in a broad range of products and services. These products and services are used to optimize total water/process system performance, safeguard customer assets from corrosion, fouling and scaling, and protect the environment through water and energy conservation.
Komal’s rapid growth has been a result of focus on technological innovation through continuous R&D and through affiliations through some of the best water treatment companies in the world. Through a round-the-year training program for the employees aimed at acquainting the employees with the latest technological breakthroughs. An above all, with an “outside-in philosophy” which allows us to stay close to the customer to satisfy his needs and anticipate his wants.
Komal delivers customer value by improving quality and the performance of the product and by reducing operating costs and extending equipment life in a broad range of products and services. These products and services are used to optimize total water/process system performance, safeguard customer assets from corrosion, fouling and scaling, and protect the environment through water and energy conservation.
Expertise:
Within the Pharmaceutical and Life sciences Industry, water is the most widely used material with most processes requiring water, which meets legal standards defined in the pharmacopoeias. Komal is equipped with a strong team of design specialists, chemists and service technicians to meet and exceed these needs within the pharmaceutical industry. We understand the strict standards required, and we pride ourselves in helping our customers succeed.
Komal with more than 25 years of experience and a comprehensive spectrum of technologies behind it is equipped to help Industrial customers meet their operational, environmental and profitability goals.
Komal with more than 25 years of experience and a comprehensive spectrum of technologies behind it is equipped to help Industrial customers meet their operational, environmental and profitability goals.
We understand the following needs of the industry:
- Assurance of on-time supply
- Quality and regulatory compliance
- Prompt service
- Competitive cost
- Innovation for continuous process improvement
Tecnical Support And Service:
Once the system is in operation, Komal is available to service your equipment and provide "hands-on" training, both on-site and at our training facility. Because we manufacture all of the major system components, we understand what it takes to keep the system running efficiently. Even the critical area of automation is handled using only in-house resources. Unlike many suppliers, Komal utilizes own specialist departments for design and construction of control panels and development and writing of the software. Our personnel are available for on-site inspection and start-up of the equipment. During the start-up process we provide complete classroom and hands-on training sessions. System operation and preventative maintenance requirements are discussed in detail. A start-up is not complete until you are satisfied with the training we provide to your personnel.
Komal provides the level of after-sale service you expect from an industry leader:
- Experienced field sales engineers
- Comprehensive, custom training programs
- Expert field service
- Spare parts inventory
- History of all service
- A very less emergency response time.
