Apex Technology

DM Water Plant
Product Specifications

 Demineralized Water Plant:

Specifications

 

Model No. Filtartion Capacity Flow Rate MOC Vessel Size Resin Q Ltrs. Valve & Pipe Line
LPH Dia. HT. Vol. Size (inch) Type
AT/SFT/250 250 FRP 200 880 27 20 ½" M.P.V.
AT/SFT/500 500 FRP 200 880 27 20 ¾" M.P.V.
AT/SFT/700 700 FRP 254 1371 63 50 ¾" M.P.V.
AT/SFT/1000 1000 FRP 355 , 150 1220 75 ¾" M.P.V.
AT/SFT/1200 1200 FRP 355 , 150 1372 100 ¾" M.P.V.
AT/SFT/1500 1500 FRP 355 , 150 1650 125 ¾" M.P.V.
AT/SFT/2000 2000 FRP 457 , 236 1650 150 ¾" M.P.V.
AT/SFT/2500 2500 FRP 457 , 236 1650 200 1" M.P.V.
AT/SFT/3000 3000 FRP 533 , 312 1575 275 1" M.P.V.
AT/SFT/4000 4000 FRP 610 , 450 1828 400 1 & ½" M.P.V.
AT/SFT/5000 5000 FRP 760 , 708 1828 500 1 & ½" M.P.V.

 

Interpreting Test Results

The hardness of your water will be reported in grains per gallon, milligrams per liter (mg/l) or parts per million (ppm). One grain of hardness equals 17.1 mg/l or ppm of hardness.

The Environmental Protection Agency (EPA) establishes standards for drinking water which fall into two categories -- Primary Standards and Secondary Standards.

Primary Standards are based on health considerations and Secondary Standards are based on taste, odor, color, corrosivity, foaming, and staining properties of water. There is no Primary or Secondary standard for water hardness. Water hardness is classified by the U.S. Department of Interior and the Water Quality Association as follows:

Classification mg/l or ppm grains/gal
Soft 0 - 17.1 0 - 1
Slightly hard 17.1 - 60 1 - 3.5
Moderately hard 60 - 120 3.5 - 7.0
Hard 120 - 180 7.0 - 10.5
Very Hard 180 & over 10.5 & over

 

Purpose

  • For best distilled quality water without heat & electricity. 
  • Mainly used in Pharmaceutical industry, Chemical industry, Mirror Silvering, Power Stations, Research Laboratories, Food Processing industry, College Laboratories, Plastic industry.

 

Product Description

Demineralized Water Plant:
 
Product Description:
 
For Demineralization, we offer you Two Bed Demineralized Water Plant. The demineralization process utilizes acid regenerated cation resin & caustic regenerated anion resin to remove minerals from water.

Demineralization on a commercial scale became possible after resin manufacturers developed methods of mass producing a new form of ion exchange resin. When regenerated with caustic (NaOH), this resin removed silica and carbon dioxide from the effluent of a zeolite resin operated in the hydrogen cycle. A standard cation resin of the type commonly found in zeolite softeners, which is regenerated with sulfuric acid as opposed to salt (hence: hydrogen cycle cation), is called a strong acid cation resin. An anion resin with a strong affinity for silica and carbon dioxide is described as a strong base anion resin. An offshoot of the strong base anion resin development was the production of a chemically different resin with a strong affinity for strong-acid anions: sulfate (SO4), chloride (CI), nitrate (NO3), phosphate (PO4), etc. This was called a weak base resin. The weak base resin does not remove silica or carbon dioxide, as does the strong base resin. Therefore, it cannot be used alone to produce the water purity demanded by high-pressure steam plant operations. Less caustic is required to regenerate the weak base resin and it is often coupled with a strong base resin in the same vessel to produce the most economical anion unit operation. The weak base resin is always loaded into the vessel last when the unit is readied for downflow service.

Putting the weak base resin on top of the anion resin bed uses its higher capacity for strong acid removal to insure that the strong base resin can concentrate on removing the weak acids associated with the carbon dioxide and silica (carbon and silicic acids).

The cation and anion vessels of a demineralizer train are piped in series so that the effluent of the cation unit enters the top of the anion unit and the discharge from the anion unit goes to the treated water header or into a polishing unit.

Construction Of Demineralized Water Plant
Two Ion exchange MSRL / FRP shells are present, one is Cation Exchanger and other is Anion Exchange fitted with MSRL / PVC pipe lines, valves, strainers and filled up with Cation and Anion Exchange Resigns and containing Acid and Alkali proof pots for regeneration.

Operation Of Demineralized Water Plant
In the simplest system, the raw water flows successfully through a Cation Exchanger regenerated with acid an Anion Exchanger regenerated with caustic soda. When the raw water passes through Cation Exchanger, all the Cations are retained by the resin and there is no longer anything in the water but the acids of the salts it contained initially. Then the water passes through Anion Exchanger which absorbs the Acids and thus the D.M water is produced.

Quality of D.M Water
  • Purified water as per I.P conductivity -1 to 20 micro ohms/cm
  • pH of D.M water : Around 7.0 Storage Battery : IS : 1069 / 64

 

Sources Of Hardness Minerals
In case of underground water, as water moves through soil and rock, it dissolves very small amounts of minerals and holds them in solution. Calcium and magnesium dissolved in water are the two most common minerals that make water "hard." The degree of hardness becomes greater as the calcium and magnesium content increases and is related to the concentration of multivalent cations dissolved in the water.

Indications of Hard Water
Hard water interferes with almost every cleaning task from laundering and dishwashing to bathing and personal grooming. Clothes laundered in hard water may look dingy and feel harsh and scratchy. Dishes and glasses may be spotted when dry. Hard water may cause a film on glass shower doors, shower walls, bathtubs, sinks, faucets, etc. Hair washed in hard water may feel sticky and look dull. Water flow may be reduced by deposits in pipes. 

Dealing with hard water problems in the home can be a nuisance. The amount of hardness minerals in water affects the amount of soap and detergent necessary for cleaning. Soap used in hard water combines with the minerals to form a sticky soap curd. Some synthetic detergents are less effective in hard water because the active ingredient is partially inactivated by hardness, even though it stays dissolved. Bathing with soap in hard water leaves a film of sticky soap curd on the skin. The film may prevent removal of soil and bacteria. Soap curd interferes with the return of skin to its normal, slightly acid condition, and may lead to irritation. Soap curd on hair may make it dull, lifeless and difficult to manage. 

When doing laundry in hard water, soap curds lodge in fabric during washing to make fabric stiff and rough. Incomplete soil removal from laundry causes graying of white fabric and the loss of brightness in colors. A sour odor can develop in clothes. Continuous laundering in hard water can shorten the life of clothes. In addition, soap curds can deposit on dishes, bathtubs and showers, and all water fixtures.

Hard water also contributes to inefficient, costly operation and maintenance of water-using appliances. Appliances like dish washing machine, coffee & soft drink vending machines, ice cube machines use very fine jets & delicate rubber parts in solenoids & pumps. These jet nozzles get checked & solenoids & pumps get leakages problems with hard water. Heated hard water forms a scale of calcium and magnesium minerals that can contribute to the inefficient operation or failure of water-using appliances. Pipes can become clogged with scale that reduces water flow and ultimately requires pipe replacement.

Installation
Water softening units can be permanently installed into the plumbing system to continuously remove calcium and magnesium. Water softeners operate on the ion exchange process. In this process, water passes through a media bed, usually sulfonated polystyrene beads. The beads are supersaturated with sodium. The ion exchange process takes place as hard water passes through the softening material. The hardness minerals attach themselves to the resin beads while sodium on the resin beads is released simultaneously into the water. When the resin becomes saturated with calcium and magnesium, it must be recharged. The recharging is done by passing a salt (brine) solution through the resin. The sodium replaces the calcium and magnesium which are discharged in the waste water. Hard water treated with an ion exchange water softener has sodium added. According to the Water Quality Association (WQA), the ion exchange softening process adds sodium at the rate of about 8 mg/liter for each grain of hardness removed per gallon of water. 

For example, if the water has a hardness of 10 grains per gallon, it will contain about 80 mg/liter of sodium after being softened in an ion exchange water softener if all hardness minerals are removed.

Because of the sodium content of softened water, some individuals may be advised by their physician, not to install water softeners, to soften only hot water or to bypass the water softener with a cold water line to provide un softened water for drinking and cooking; usually to a separate faucet at the kitchen sink. 

Softened water is not recommended for watering plants, lawns, and gardens due to its sodium content.

Although not commonly used, potassium chloride can be used to create the salt brine. In that case potassium rather than sodium is exchanged with calcium and magnesium. 

Before selecting a mechanical water softener, test water for hardness and iron content . When selecting a water softener, the regeneration control system, the hardness removal capacity and the iron limitations are three important elements to consider.

There are three common regeneration control systems. These include a time-clock control (you program the clock to regenerate on a fixed schedule); water meter control (regenerates after a fixed amount of water has passed through the softener); and hardness sensor control (sensor detects hardness of the water leaving the unit, and signals softener when regeneration is needed). 

Hardness removal capacity, between regenerations, will vary with units. Softeners with small capacities must regenerate more often. Your daily softening need depends on the amount of water used daily in your household and the hardness of your water. To determine your daily hardness removal need, multiply daily household water use (measured in gallons) by the hardness of the water (measured in grains per gallon).

Example : 400 gallons used per day X 15 grains per gallon hardness = 6,000 grains of hardness must be removed daily.

Iron removal limitations will vary with water softener units. If the iron level in your water exceeds the maximum iron removal capacity recommended by the manufacturer of the unit you are considering, iron may foul the softener, eventually causing it to become plugged.

 

 Company Profile:

Apex Technology was set up in 2001 as a Manufacturer, Exporter and Importer of Water Treatment Plant, Water Treatment Chemicals, Reverse Osmosis System, Water Purifiers, Iron Removal Filter, Filter Medias, Home Appliances, Water Softener System and FRP Vessel. The company is based on Futuristic Vision & Values such as integrity & trust which are the pillars of its success. Located at Siliguri, West Bengal, Ours is an SSI registered company approved by DGS & D and certified as per ISO 9001:2008, which is under the headship and skillful management of the Owner, Mr. Jayanta Biswas.

Membership & Achievements:
We are member of "Water Quality Association" of USA since 2005 and "Indian Water Works Association" since 2006. We have supplied more than 450 industrial plants for various applications like bottled water manufacturers, soft drink manufacturers, hospitals, villages, schools, colleges, industries, corporate offices, etc. and more than 5000 domestic RO plants.

Strengths
‘APEX’ has a dedicated team of professionals who are experts in their respective fields. APEX has a ten years experience in the field of Water Purification Systems such as :

  • RO Based technology
  • Packaged drinking water treatment plant
  • Iron removal plant
  • DM plant
  • Softner
  • Dialyses water
Most of the industrial & domestic products are carefully designed and manufactured, keeping in view the customer’s requirements. We have a strong team of Sales & After sales staff who cater the very important After Sales Service all over India. We have factories located in Delhi/Kolkata/Assam & Siliguri, West Bengal where it manufactures RO system Domestic Components like Filters, Adopter, UV Barrel, Flot valb, Housings, Tubing, Cartridges & many other products.

Quality Control
All the systems and components we offer are carefully inspected & checked under stringent Quality Control measures maintained by the company. Each RO Unit is tested thoroughly before it gets installed at the site. Our major checking parameters are :
  • Pressure of the Booster Pump with Pressure Gauge
  • Leakage from all the filters
  • Aesthetic Looks of the Machine
  • Other Accessories

Price Structure
APEX prices are very competitive for the quality it offers. We are determined & committed to provide our Buyers with best products at genuine price. 

Clientele
  • Industrial RO Water Purifier Projects - We are manufacturing & exporting Industrial ROs of various capacities for government projects and other corporate sectors.
    Some of our esteemed clients are :
    • Railway
    • Airports Authority of India
    • Tripura Government
    • Cipla Pharmatical
    • NHPC
    • Pantaloons
    • Oberoi Hotel
    • Dominoes and many more
  • Residential RO Projects: In Domestic RO units, we have many models such as :
    Basic under Sink Model with / without tank.
    • Cabinet Series
    • Water Filters
    • Water Dispensers
    • Softeners & RO parts like pumps, membranes and many other associated parts.

APEX is into turnkey projects and is installing RO machines at the sites of construction. We have also been providing RO Systems to construction companies, Hotels and Hospitals.

Dealers & Distributors
The company also has its own dealer /distributor network all across India through which it supplies the products directly to its esteemed customers and then provides them expert After Sales Service.

Name of Owner : Mr. Jayanta Biswas
Establishment Year : 2001
Nature of Business : Manufacturer, Exporter & Importer
Number of Employees : 20
Market Covered : Worldwide

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