Adam Fabriwerk Pvt. Ltd.
Cream Manufacturing Plant
Product Description
• Flexible process parameters setting• Variable shear force adjustment • Easy to upgrade to reflect the latest processing trends
Designed for the Process
• Aseptic construction • Variable shear force adjustment • No additional pump required for discharge and cleaning
Modular Construction
Adam Fabriwerk has a sophisticated modular system for the manufacturing emulsions in a wide viscosity range. Advanced processing technology offers consistently high product quality, shorter batch cycles, minimal operating costs, low space requirements and simple operations. The principal applications for the system are in the pharmaceutical and premium cosmetics sectors.
Designed for the Process
With long experience at the leading edge of vacuum processing, Adam Fabriwerk has developed a system which addresses the fundamental requirements of the served markets, including.
• Flexible process parameters setting• Variable shear force adjustment• Easy to upgrade to reflect the latest processing trendsThe hearts of the Mixer is the vertically mounted, bottom high shear head, which introduced shear, drives product flow and discharges the completed batch.
• Aseptic construction• Variable shear force adjustment• No additional pump required for discharge and cleaningThe design of the Mixer enables users to tailor the installation to their requirements. Units can operate on a standalone basis or as part of an integrated system. The core components of every Mixer are:
- • Process vessel with a choice of agitation systems
- • Vertically, bottom mounted high shear head
- • Internal and external High Shearing
- • Vacuum generation and control
- • User-friendly interface
- Vessel Design
Extensive research & development has produced the best combination of vessel and agitation system, offering high productivity, quality and yield.
- • Low relative batch size
- • Conical design and proven geometric ratios ensure optimum Product flow
- • All surface angled to ensure ease of cleaning
- • Fully controllable to permit variation of vacuum levels according to the process phase
- • Operators on demand for environmentally friendly and low cost Operation.
- • Vacuum line can be fully flushed for sanitation purposes
- User Friendly Interface
The easy-to-use Mixer control package can incorporate process parameters storage for simple and fast set-up.• PLC-based, with Touch Screen MMI and SCADA Packages• Choice of packages to suit application requirements• Flexible Configuration
Processing Options
A comprehensive range of additional features can be provided to increase the flexibility of the Mixer. Each option is supplied fully integrated into the control system of the unit with appropriate safety features.
Technical Features
The easy-to-use Mixer control package can incorporate process parameters storage for simple and fast set-up.
• Heating / cooling and insulated jackets complete with temperature control and safety equipment• Semi Contra Rotary agitator with open slot scraper design• Short loop product Re-Circulation for smaller batch sizes• Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery• Separate pre-mix vessels for wax and water phase• Process piping with transfer panel design for automated plants• Cleaning In Place cycles with validation protocols
Product Segments
Pharmaceuticals: lotions, creams, gels, ointments and biotech products.
Cosmetics: cold creams, emulsions, lotions, gels, mascara make-up, shampoo and toothpaste.
Key Benefits
• Highly efficient processing with significantly reduced batch times and operating costs• Pre-stored process parameters give high batch-to-batch consistency• End products are stable, glossy and air-free with a consistent specific weight for improved filling performance downstream• Flexibility: one machine with the capability to manufacture a wide range of products
Capacity: - Processing Batch sizes from 20 kgs to 10000 kgs
Integrated Vacuum System
Adam Fabriwerk has been delivering quality mixing and processing machinery products to Biopharmaceutical, Pharmaceutical, Cosmetic and Allied Industries.
Our corporate offices are based in Mumbai, India and our manufacturing facility and R&D lab is located at Nashik, approx 200 kms away from Mumbai.
We offer clients the opportunity to view first hand our machines and the extensive design and manufacturing facilities employed. We offer facilities to carry out confidential formulation or recipe development, as well as scale up work and operator training. Our display and training facility has helped scores of potential users get a first hand look at the end products and finalizing on their own project/process critical requirements.
We operate a comprehensive QA system with documentation compliant with FDA requirements and offer tailor made solutions for Customers; adaptable control concepts for different levels of automation and constant innovation make us a key player in the processing machinery industry.
Machinery is always designed and fabricated from an End User’s perspective and has resulted in close relationships with our customers. This Customer Focus is a tradition at Adam Fabriwerk and a result of the Founder’s long experience of operating pharma machinery over a substantial time period.
