Hi - Tech Chemi Equip
Rapid Mixer Granulator
Product Specifications
Technical Specifications
| Gross Cap Ltrs | Work Cap Ltrs | Main Motors 750/1500 | Gear Box | Chopper Motors 1500/2880 | Discharge Ht | Space Required L X B X H MM |
| 10 | 10 | 2/3 | 3" | 1.5/2 | 625 | 650 X 1200 X 1100 |
| 25 | 20 | 3/5 | 4" | 1.5/2 | 600 | 650 X1200 X 1100 (1250) |
| 100 | 80 | 7.5/15 | 5" | 2/3 | 780 | 1500 X 2200 X 1800 (2175) |
| 150 | 120 | 7.5/15 | 5" | 3/5 | 780 | 1800 X 2500 X 1875 (2300) |
| 250 | 200 | 25/30 | 7" | 3/5 | 1055 | 2000 X 2800 X 1920 (2450) |
| 400 | 320 | 30/40 | 8" | 5/7.5 | 1200 | 2500 X 3000 X 2300 (3000) |
| 600 | 480 | 40/50 | 10" | 5/7.5 | 1200 | 2700 X 3200 X 2300 (3000) |
| 1000 | 600 | 63/85 | 12" | 10/15 | 1200 | 2900 X 2900 X 2500 (3200) |
Product Description
Rapid Mixer Granulator:
The company has carved a niche for itself as one of the Manufacturers, Exporters and Suppliers of Rapid Mixer Granulator in Ahmedabad (India). Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.
Salient Features Of Rapid Mixer Granulator:
Note : For RMG 25, which is a lab model working platform, staircase and railing is not provided. The operator can access the machine from the ground level of the machine. Also the entire mounting is covered with S.S.
Safety Features:
Salient Features Of Rapid Mixer Granulator:
- Homogeneous binder distribution.
- Short batch time and reduce cleaning time.
- Maximize CIP effectiveness.
- Air purges sealing system for main stirrer shaft and granulator shaft.
- All internal contact parts are polished to the mirror finish.
- A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size
- The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machinery through built in drain tubes.
- Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplifies cleaning.
- All moving parts of the machinery are totally enclosed to eliminate accident.
- The machine can not be started unless and until the mixer cover is properly closed.
- All contact parts are made out of SS304. SS316 provided on demand on extra cost.
- Flush wall type discharge valve eliminates pockets at the port of discharge valve
- Air purged shaft seals eliminating powder entering the seal
- Built in cleaning system for both shaft seals.
- Layouts to suit individual requirements possible.
- Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature) Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)
- Fenner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
- Main Bearing Housing provided with 3 nos Oil Seals and sleeve to minimize powder leakages / cross contamination.
- Chopper motor with built in S.S. shaft to eliminate roller, bearings and reduce maintenance.
- Main panel provided with pressure switch control for proper functioning of the machine at desired pressure of air only to prevent powder entry into impeller and eliminates jamming of impellers.
- Circuit provided with interlock contactors so that chopper cannot operate directly, independently.
- Discharge plunger provided with 3 position solenoid valves to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.
- Pneumatic circuit provided with non return valve and water inlet./ outlet connections for facilitate washing of the main impeller assembly without dismantling, to facilitate faster change over.
- Mixing Bowl & Cover : S.S. 304 bowl design in three sections i.e. Flat bottom, Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging opening.
- Main Impeller & Drive : The main impeller consists of dual speed 750/1500 synchronous dual HP TEFC motor, coupled through a belt drive to a worm reduction gearbox with chain coupling. The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.
- Chopper : The chopper drive consists of dual HP Dual speed (1440/2800 synchronous speed) TEFC MOTOR. The motor shaft is of S.S. and the chopper has specially designed 4 blades S.S. Impeller. The shaft is integral with the motor. The assembly mounted horizontally into the bowl.
- Discharge Port : The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.
- Mounting : A sturdy M.S. channel frame is used to house the drive assembly at the bottom. The bowl is mounted on the top. A S.S. staircase and railings are provided for the platform. The platform is half covered with S.S, dimpled plates. For safe movement of operator and the area under the bowl is covered with S.S. The entire body is covered from the sides by suitable S.S. covers.
Note : For RMG 25, which is a lab model working platform, staircase and railing is not provided. The operator can access the machine from the ground level of the machine. Also the entire mounting is covered with S.S.
- Control Panel : The control panel is mounted on platform and is provided with
- Actuators for ON/OFF, slow, fast operation.
- Auto / manual controls.
- Timer.
- Indicator Lights.
- Ammeter/ voltmeter for both motors.
- Controls for discharge opening / closing.
- Air regulator & Pressure guage & air filter.
- Main Panel : Main panel consists of all rewired connections and it has only to be connected to the electrical supply. The circuits consist of MCCB and the relay. Wires coming our of the connections are numbered for easy recognition.
- Pneumatic System : The pneumatic systems require air pressure of 3 to 5 Kgs/sq cm. It is used for Operating the discharge valve (opening & closing) Air purging of chopper drive and main impeller drive to prevent cross contamination. The system consists of an air filter pressure gauge a 2 way solenoid valve (for discharge valve) and other pipes ferules & pneumatic fittings.
Safety Features:
- Locking arrangement for motor to eliminate accidentally starting with open lid.
- Enclosed moving parts.
About Us:
HI-Tech Chemi Equip. is a renowned manufacturer & exporter of a precision engineered range of Industrial Process Plants, Individual Equipment and Spares & Accessories. Our range includes Reaction Vessels, Process Equipment, Nutsche Filters, Ribbon Blenders, Industrial Ribbon Blenders, Industrial Ribbon Mixers, Storage Tanks, Rubber Lined & Lead Bonded Equipment and Valves & Distillation Column, Jacketed Reaction Vessels, Industrial Reaction Vessels, Reaction vessels with Inner Coil, Ribbon Blenders, Ribbon Mixer, Plain Ribbon Blender, Jacketed Ribbon Blender, Limpet Coiled Ribbon Blender, Heat Exchangers, Heat Exchangers Equipment, Shell And Tube Type Heat Exchanger, Floating Head Heat Exchanger, Double Expansion Type Tube Sheets, Heat Exchanger With Expansion Bellow, U Tube Bundle Heat Exchanger. These are fabricated using high grade material, such as stainless steel and are offered in various specifications to our clients. Our range caters to the requirements of various industries, such as pharmaceutical & chemical and is known for itssturdy construction, corrosion resistance & optimum performance.
Being a client centric organization, we believe in offering quality range to our clients. Along with following a quality oriented approach while manufacturing our products, we also arrange for Third Party Inspections to assure that our range is at par with the international standards. We are assisted by a state-of-the-art infrastructure that is equipped with various hi-tech machines and equipment, which enable us to offer a superior range to our clients.
Under the able guidance of our owner, Mr. Jai Singh, we have been able to carve a niche in the industry. His extensive industry experience, persevering nature and continuous supervision have enabled us to establish ourselves in the global market.
