Prakash Engineering Works

 

 1. Base film Width.

 2. Blister Foil Thick 

 3. Reel Dia 

 4. Sealing Foil Thick 

 5. Sealing Foil Width 

 6. Pack Length

 7. Pack Width

 8. Forming Depth

 9 Machine Speed 

 10 Floor Space Approx

 

 1. PVC Base Film Width Max. 210 mm 

 2. PVC Film Thickness Max. 0.2- 0.4 mm

 3. PVC Reel Dia. Max. 440 mm

 4. Aluminum Foil Width Max. 206 mm

 5. Aluminum Foil Thickness Max. 0.02-0.03 mm

 6. Aluminum Foil Dia. Max. 210 mm

 7. Total Forming Area. MAX 210 x 102 mm. MIN 210 x 25 mm

 8. Pack Length. 200 mm

 9. Pack Width. 100 mm

 10. Forming Depth. 16 mm

 11. Out Put. 240 Packs / Min (2400 Blisters / Min)

 12. Floor Space Approx. L: 3100mm. W: 1100mm. H: 2000 mm.

 13. Net Weight Approx. 1150 kgs.

 

 PEW-RP-MACAV1 

 1 Max Machine Speed 20-25 Cycles per minute 

 2 Max Forming Area 222mmX175mm 

 3 Min Pack Size 40x60mm 

 4 Optimum Forming Depth 25mm 

 5 Max Reel Diameter 440 mm 

 6 Max Lidding Foil 220 mm 

 7 Max Core Diameter 70-76mm 

 8 Net Weight Approx 2500 KG 

 

 

 1 Machine Width 1180+/ - 2% 

 2 Machine Height 1920+/ - 2% 

 3 Machine Length 3870+ / - 2%

 

PEW-RP-Roto2 

 1. Max. Machine Speed for Thermoform (Product & Layout Specific) 

 2. Maximum Output :360 Blister/min. 

 3. Max. Forming Area :220 x 110mm 

 4. Min. Pack Size :30 x 70mm 

 5. Optimum Forming Depth :10mm 

 6. Max Reel Diameter (Base Foil) :440mm 

 7. Max Reel Diameter (Lid Foil) :210 mm 

 8. Max. Base Foil Width :230 mm 

 9. Max. Lidding Foil width :226 mm 

 10. Max. Core Diameter :70-76 mm

 11. Machine dimensions 

 a. Machine Width 1190 mm + 2% 

 b. Machine Height 2020 mm + 2% 

 c. Machine Length 2775 mm + 2% 

 d. Net weight Approx 1800 kgs.

 

 PEW-RP-240 

 1. Max. Machine Speed (Packs)4.5-5.5 meters/min{240 packs per      minute} 

 2. Max. Forming Area 110 x 210mm 

 3. Max. Forming Area 30 x 140mm 

 4. Optimum Forming Depth 10mm 

 5. Max Reel Diameter 440mm 

 6. Max. Lidding Foil 210 mm 

 7. Max. Core Diameter 70mm Floor Space 

 8. Machine Width 925 mm 

 9. Machine Height 1750 mm 

 10. Machine Length 2900 mm

Blister packing machine is suitable for both the Cold Forming and thermo Forming blisters. The machine is suitable for Large batches.

 

PEW-A-44EXL Flat Forming Flat Sealing intermittent running, having Format area 230 x 140mm.The machine is suitable for Large batches Base Materials : PVC/PVC-PVDC/ACCLAR/TRIPLEX/PP/ALU-ALU (OPA). Lidding Material : Aluminium with Heat Sealable Lacqure Coating.

 

 

1. Packing speed : 40Cycles/Min for Thermo-forming 35Cycles/Min for Cold-forming

2. Feeding system : Auto feeding system by PLC logic with Pneumatic Combination

3. Servo Drive Indexing: Servo web indexing by rigid PLC logic 

4. Operator Interface: User friendly MMI Touch screen 

5. Pneumatic Operations: FESTO make fast responsive, Oil free, minimum wear and tear, easy maintenance and universal availability

 of brought out.

The machine is thermo forming standard basic machine PVC ALU

 

Rotary vacuum principal, thermo forming standard basic machine having format area 210 x 100mm. The machine is suitable for medium and large batches.

 

 

1. Rotary vacuum principal, thermo forming machine having format area of 210x100mm. The machine is designed for deep blistering to accommodate Ampoules, Vials etc..

2. Average Speed 35 strokes/Min.

3. The rate of production largely depends on the size of formulations

This product, an auto assembly line, is used for small round bottle printing, tray forming, feeding in tray, cartooning packing. The structure is compact and convenient operation. It integrates the photoelectron, mechanics, electric and pneumatic, controlled by PLC, driven by servo motor, automatically folds leaflet and finish cartooning packing. It adopts sensor monitoring to coordinate the operation of each section. If any error takes place, it can stop automatically and display the report so as to solve them on time. With advanced detection system, the line can detect and recognize the empty or lack packing tray or lack packing carton to achieve 100% finished product. The tray mould can be made according to customer’s requirement.

 

Cutting Frequency (Times/min) 10-30

Capacity (Box/min) 50-100

Max Forming Areas And Depth (mm) 340×150×26

Travel Range (mm) 40-160 (Can Be Lengthened To 180mm As User`s Requirements)

Air Pressure(Mpa) 0.5-0.7

Volume of Air Consumption 20m3/h Pressure: 0.5-0.7 Mpa

Total Power 380V/220V 50Hz 8kw

Main Motor Power (KW) 3

PVC Hard Pieces(mm) 0.15-0.5×350

PTP Aluminum Foil (mm) 0.02-0.035×350

Dialysis Paper(mm) 50-100g×350

Carton Specification Weight: 250-350g/m2

Max. size: 200x80x50mm

Min. size: 70x30x15mm

Leaflet Paper weight : 55-65g/m2

Max. size: 250x190mm (L×W)

Min. size: 100x100mm (L×W)

Mould Cooling Tap Water Or Circulating Water

Overall Dimensions (mm) 70

PEW-I-ZH100 Automatic Cartoning machine applies to the encase packing of blisters, vials, cosmetics, poker and similar stuff. This machine can fold leaflet, open carton and insert stuff with leaflet into cartons, printing batch number and close carton automatically.

This machine adopts horizontal configuration, PLC control system, photocell detector installed in each station enables stable running. If there is anything wrong with the machine, it can stop automatically and display the troubles so as to solve them in due time. The machine can be singly used or linked with blister packing machine to form a production line.

 

 

1. Stop automatically if the packed product does not go to the right position.

2. Stop automatically if there is no carton, continues lack of instruction manual or no product.

3. It is convenient to change different specification.

4. Overloading protecting for main drive.

5. PLC will automatically display the speed and count the finished product.

6. PLC will automatically display trouble, stop the machine and alarm, and display the operation and maintaining ways.

7. Automatically eliminate the plate that lacks of packed matter or operation manual.

 

 

PEW-I-ZH100Packing material:

Carton Weight: 250-350g/m2

Max. size: 200x90x60mm 

Min. size: 70x20x15mm

Operation manual 

Paper weight :55-65g/m2

Max. size: 250x190mm(L×W)

Min. size: 100x100mm(L×W)

Overall dimension: 3100×1350×1450 (L×W×H)

Weight :1200kg

Power supply: AC 380V 50Hz Triphase 4 lines

Total power :1.5kwCapacity: 30-100 Box/min

Folder speed :50-90 Box/min

Air consumption :20m3/h (pressure 0.5-0.7mpa)

The PEW-RP-MACAV1 is suitable to Blister Pack 1ml, 2ml and 5ml Ampoules. 

The machine has a unique cantilever design with frontal format part accessibility in a modular balcony type construction. The basic machine comprises of mild steel chassis with SS 304 frames welded and bolted to form a rigid frame device structure on which various modular stations are mounted in balcony design (from GMP compliance and pharmaceutical sanitation standards). 

 

 

A base film draw of station cantilever to the outside on the base of the machine allowing easy operator accessibility. 

The loop sensor to indicate the end of forming reel. 

Pre-heating station comprising Teflon coated pre-heating platen used for heating the thermo formable base film. 

1. Forming station ? Pneumatically activated plug assist for deep draw cavities      in thermo formable material. 

2. Special ampoule shuttle feeder to feed the ampoules gently into the formed      web. 

3. Lidding foil: draw of loop sensors to indicate lidding foil exhaust. 

4. Batch code printing using mechanical and Pneumatic control for printing       batch information on the lidding film. 

5. Sealing station 

6. Seal web guide to cool the hot sealed web to ensure uniform sealing. 

7. Linear indexing: servo assisted linear indexing for ensuring accurate      indexing of the sealed web without leakages. 

8. Punching tool: This shears of the blister form the web. 

9. Trim re-winder which collects the trim after punching externally to the      machine ensuring no waste within the machine area. 

10. An outfeed conveyor to convey the punch blister parallel to the web       transport direction. 

11.  PLC to sequence and synchronise the various operations of the machine.

The PEW-RP-Roto2 is an automatic Blister packaging machine utilized for packing of Tablets & Capsules in blister packs. The machine has got Pack Pick and Place system having integrated, trim and rejected Blister Collector. This machine can be linked to downstream automation like Collator and / or Cartoner. The machine includes the out feed conveyor for the link-up. 

 

 

1. A freely programmable logic controller, interfaced with a digital display unit     (MAN-MACHINE INTERFACE), controls the multiple functions on the      machine 

2. All the operational controls and sequences of the machine are arranged by     Man-Machine Interface mounted conveniently located in front of the machine     and rotary encoder, which determines the positional accuracy of the     machine with the feedback. 

3. All the parametrical changes can be affected with controls through the MMI,     which has multiple level of password protection. 

4. The machine equipped with basic drive unit controlled by an AC frequency      Converter. 

5. Products to be packed on the machine are specifically pharmaceutical      products such as Tablets and Capsules. 

6. Different types of products to be fed in to the blister formed cavities on the     formed web over the web guide track at the feeding zone.

7. The output capacity of the machine depends upon the product      characteristics meats size and shape of the products and on the type of      feeding device.

The PEW-RP-240 is an automatic Blister Packaging machine utilized for packaging of the tablets, capsules in a blister pack. 

 

This is a machine with continuous operations of forming station, feeding station, sealing station and printing station. Whereas punching station is of intermittent nature. Product capacity of the machine depends on the product characteristics, pack layout and on type of feeding device 

 

 

1. PVC film is generally used as base film and Aluminum foil with heat sealable VMCH coating as lidding film. 

2. Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine. 

3. The blister cavities are formed on the PVC/PVDC film web by vacuum processes. 

4. This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities. 

5. The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminum foil, which is drawn from an aluminum reel – feed station 

6. The punching tool punches out the specified pack, which is transferred to the out feed conveyor. 

7. Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone

Suitable for ampoule, vial, oral liquid and other small round bottle automatic printing, tray forming and feeding in tray.

 

This machine is an improved product innovated by our company that incorporates pneumatic-photo-electro-mechanic, controlled by PLC and man-machine interface operation. It meets packing requirement of small round bottle as ampoule for automatic printing, tray forming, feeding and cutting. It is featured by compact construction and convenient operation.

 

 

 1. Model PEW-IDPB250/PEW-IDPB320/PEW-IDPB350 

 2. Cutting Frequency (times/min) :10-30/10-30/10-30 

 3. Production Capacity (pcs/h) :12000-30000/13000-35000/15000-38000 .

 4. Max. forming area and depth (mm)240(310/340)×140×26(Standard depth: 14

 5. Travel Range (mm) :40-150 (Can be lengthened to 180mm as user`s requirements) 

 6. Air Pressure (Mpa) :0.4-0.6 

 7. Air Supply :=0.35m3/min 

 8. Total Power :380V/220V 50Hz 6.2kw 

 9. Main Motor Power (kw) :1.5 

 10. PVC Sheet (mm) :0.25-0.5×250 (320/350) 

 11. PTP Aluminum Foil (mm) :0.02-0.035×250 (350) 

 12. Dialysis Paper (mm) :50-100g×250 (350) 

 13. Mould Cooling :Tap Water Or Circulating Water 

 14. Weight (kg) :1600/1900/2100

 

 

 1. Automatic production line of up and lower heating, positive press forming (tray forming), printing, automatic feeding (feed in tray) and cutting. 

 2. Equipment with mechanism checking device, eject empty or lack packing tray automatically. Blister forming, heat-sealing, lot number embossing, avulsion line impressing and cutting etc all adopt gear mandrel orientation, each can move freely in the mandrel when rotating the hand wheel, and the machine equipped with a staff gauge and tightening nuts for calibration and orientation. 

 3. It can line with labeling machine in front and cartooning machine in back part, carry out the whole automatic production line. 

"Prakash Engineering Works" established in the year 2006 with 18 year experience of manufacturing Chemical Process Equipments, Pharmaceutical Equipments & Cosmetic Process and packaging Equipments. The comprehensive range of our products include Auto coater, Rotocone vaccum dryer, Fluid bed Dryer, Multi Mill, Vibro Sifter, Paste Kettle, Cage Blender, IPC Bin, Vacuum Transfer System, Mechanical Loader, Tipper, Coating Pan, Rapid Mixer Granulator, V Blenders, Octogonal Blender, Vertical Blender, Double Cone Blender, Planetary Mixer, Automatic Ointment/cream Mfg. Machine, Contra Rotary Mixture, Nutsche Filters, Distillation Column, Vacuum Tray Dryer, Tray Dryer, Homogenizer, Shampoo Mixer, Liquid Plant, Reactor, Receiver, Heat Exchanger, Storage Tank, Autoclave etc. All these equipment are ideal for various granulation, coating, and liquid & ointment, sieving, dying, pressing manufacturing processes. We have full fledged factory spread on 22000 sq. ft. at Plot No 5175, Near Paras Industries, GIDC, Ankleshwar, Gujarat, INDIA. 

 

Our mission is to Supply high quality products to a global market, on time, giving value to the Client/customer. 

 

Our vision is to become a world class engineering company since we are following the best quality policy through “Quality Management” Furthermore in a short period of time, 

 

 

Prakash Engineering Works is a dynamic manufacturing company with a good track record in the very first year. We have with us fifty skilled workmen and a team of highly qualified and experienced Engineers and technicians, who have noteworthy achievements in the related fields. Propelled by these values, we have carved a great niche for ourselves. Prakash Engineering Works office is staffed by a team of professionals, who possess in-depth knowledge of local and international cultures and business practices across the globe and have strong ties and contacts.

 

The enduring presence in the market has enabled us to establish and maintain sound business contacts worldwide. These business relationships assist us to diversify and develop markets for new products continuously. Prakash Engineering Works products possess some of the distant qualities, such as Accuracy, Quality and Finishing. These attributes make them most sought after products in the industry. Statistical process control from our company guarantees total control with the added benefit of fast and efficient set-up. 

 

 

 The comprehensive range of Prakash Engineering Works products includes coating, and liquid - ointment, sieving, dying and pressing for manufacturing processes.

 

Multi Mill, 

Vibro Sifter, 

Paste Kettle, 

Auto coater,

Rotocone vacuum dryer,

Fluid Bed Dryer, 

Cage Blender, 

IPC Bin, 

Vacuum Transfer System, 

Mechanical Loader,

Tipper, Coating Pan, 

Rapid Mixer Granulator, 

V Blenders, 

All types Blender, 

Planetary Mixer,

Automatic Ointment/Cream Mfg.

Machine, Contra Rotary Mixture,

Oscillating Granulator,

Distillation Column, 

Vacuum Tray Dryer, 

Tray Dryer,

 Any Type of Conveyer Equipments

Homogenizer, Shampoo Mixer, 

Liquid Plant , 

Reactor,

 Receiver,

 Heat Exchanger,

 Storage Tank ,

 Autoclave, 

Multicolumn Distillation Plant,

Reverse Osmosis System , 

Pure Steam Generator , 

Magnetic Mixer , Sterile Filling

Vessel , Sterilizing &

Dehydrogenating Tunnel , 

All type of Filter, 

WFI Storage and Looping Machine

Water Treatment Plant ,

 Ampoule Inspection Machine, 

Dispensing & Sampling Booth , 

Washing booth , 

CIP System, 

Tablet Manufacturing Plant, 

Injection Plant, 

Chocolate Manufacturing Plant ,

Perfume Manufacturing Plant. 

 

 

Alongside we also provide comprehensive range of all types of Filling & Packaging Machine.

 

Blister Packing Machine, 

Cartooning Machine, 

Capsule Filling Machine, 

Tube Filling Machine, 

Strip Packing Machine, 

 Pouch Packing Machine,

Form Fill & Seal (FFS) Machine,

Ampoule Filling & Sealing Machine,

Liquid and Cream Filling machine,

Bottle Filling and Capping Machine.

Also metal detector and de-duster units

 

Turn-Key solutions 

 We offer “turn-key projects” & “single window to solve various projection problems”. It means form actual point of conceptualization to execution of the up and running plant.

Tablet Manufacturing Plant,

Injection Plant ,

Chocolate Manufacturing Plant

Perfume Manufacturing Plant etc. 

 

Other Services

 

We provide the following services which are designed in such a manner to serve the clients for their interested satisfactions.

 

(a) Utility management services, 

 (b) Design services,

 (c) Installation & commissioning services 

 (d) Validation& Documentation services 

 (d) After Sales Services 

 (e) Repair & Maintenance Services, 

 (f)  Engineering consultancy services

 

We also manufacture machineries according to such specification as demanded by customer. Pro-active management and continuous product innovation have enabled us to earn goodwill & maintain our credit worthiness among our customers.

 

World-wide presence 

 

The Company has been able to successfully acquire some large customers such as  

 

Indian subcontinent customer United Phosphorous Ltd. (Ankleshwar - Gujarat) 

Glenmark Generics Ltd.  (Ankleshwar - Gujarat) 

Sigma Polmers (Ankleshwar - Gujarat) 

K A Malle Pharmaceuticals Ltd. (Ankleshwar - Gujarat) 

Rajat Pharmachem Ltd. (Ankleshwar - Gujarat) 

Nigam Pharmachem Industries (Ankleshwar – Gujarat) 

Nigam Industries (Ankleshwar – Gujarat) 

Panorama Aromatics Ltd.(Panoli - Gujarat) 

RFCL Ltd. (Panoli - Gujarat) 

Blue Dip Organics Industries (Panoli - Gujarat) 

Manju Sales Corporation (Panoli - Gujarat) 

Solvay Specialities India Pvt. Ltd. (Panoli - Gujarat) 

Hiran Orgochem Ltd. (Panoli - Gujarat) 

Kanav Agronomy (Nagpur- Maharashtra)

Wearresist Technologies Private Limited (Vadodara)

Lemon Tree Herbal Ltd (Ahmedabad)

Zebra Organics Fertilizer & Chemicals Pvt Ltd (Ahmedabad)

AMI LIFE SCIENCES PVT LTD (Vadodara)

ASUTOSH PELLETS (Kadi)

Pragna Dyechem Pvt Ltd. (Ankleshwar)

Sabero Organics Gujarat Ltd. (Dahej)

Sabero Organics Gujarat Ltd. (Sarigam) Jaikaran Herbals (Haridwar - Uttranchal) 

Eubiotic Cosmetics (Nalagarh – H.P.) 

Aryanveda Cosmeceuticals (Nalagarh -H.P.) 

Ganpati Herbal Care Pvt. Ltd. (Baddi – H.P.) 

Indo Herbal products (Haridwar- Uttarakhand) 

Solex pharma Ltd (Mumbai) 

Parabolic Drugs Ltd. (Lalru-Haryana.) 

Naturella Personal  Care Pvt Ltd.  (Gurgaon-Harayana)

Parabolic Drugs Ltd.(Panchkula - Haryana)

Food Coast International (Jalandhar - Punjab)

Thirumalai chemicals LTD(Chennai)

Chemicals International Pvt Ltd (New Delhi) 

Otsuka Chemical India Pvt ltd (Rajasthan) 

Wockhardt (Ankleshwar-Gujarat)

Gujarat Narmada Valley Fertilizers & Chemicals Limited (Bharuch)

Tata Chemical Ltd (Mithapur-Gujarat)

Blue Heaven Cosmetics (Baddi)

ICPA Health Products Limited (Ankleshwar)

ACME DIET CARE PVT LTD (Sanand-Ahmedabad)

Ronak Chemicals (Ankleshwar)

Proveda Herbals (Haridwar)

Pan Drugs Limited (Vadodara)

 

International  presence

 

Ukraine

Armenia

Vietnam

Georgia

Russia

 

Last but not least, we are always tried to understand the customer and according to them we provides the solutions. If you want to know more, please ask for “Questionnaire Application Sheet”.

 

Statutory Registration details of Prakash Engineering Works 

 

 1. Income Tax No (PAN) : AAPPY2425C

2. Sale Tax Reg. No (VAT & CST TIN) : 24211002509

3. Service Tax Reg. No : AAPPY2425CST001

4. Excise Reg. No : AAPPY2425CXM001

5. Import Export Code (IEC) : 3409006338

6. Employees Provident Fund Reg. No : GJ/SRT/37766

7. Employees State Insurance Reg. No : 38-35368-67

8. ISO 9001-2008 Reg No. : BN2703/2130:0910

9. D & B , D-U-N-S No. : 91-616-0714