All-Fill International Ltd
Liquid Filling Machine
Product Description
Series 10 Volumetric Filler:
The AFI Series 10 volumetric filling machine features a choice of auger drive methods; flux vector inverter, heavy-duty clutch/brake, and servo for even greater control and accuracy.
In freestanding semi-automatic form it offers a versatile and low cost filling solution. Mounted over an existing line or as an integral part of bagging, sachet or cartoning equipment, the head can be combined with a downstream checkweigher to minimize product giveaway.
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Controller type:
Hopper capacity: Agitation drive: Agitation options: |
Siemens PLC
38 litres 0.37 kW, 28 rpm Continuous With fill only With fill and variable time delay No agitation |
Fill method:
Auger revs: Time: Auger tooling: Contact parts: Fill weight range: Power: Weight: |
0.01 rev incremental adjustment 0.001 sec incremental adjustment Manufactured from solid stainless steel 304 grade stainless steel (including hopper lid) 20 mg - 50 kg 2.2 kVa 175 kg |
Series 10 Gravimetric Filler:
The AFI Series 10 gravimetric filling machine incorporates a weighcell or balance to control the fill weight, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy.
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Controller type:
Hopper capacity: Agitation drive: Agitation options: |
Siemens PLC
38 litres 0.37 kW, 28 rpm Continuous With fill only With fill and variable time delay No agitation |
Fill method:
Auger tooling: Contact parts: Fill weight range: Power: Weight: |
Bulk fill by weight
Bulk fill with dribble top-up Bulk fill, predict & feed forward Manufactured from solid stainless steel 304 grade stainless steel (including hopper lid) 1 g - 50 kg 2.2 kVa 185 kg |
Series 10 VFFS Filler:
The AFI Series 10 VFFS filling head provides the perfect configuration for mounting on automatic baggers. The long auger/funnel avoids dust contamination of the bag sealing area.
The sleeved mount permits rotation of the head for ease of tooling/hopper removal, with the choice of servomotor, flux vector and clutch/brake to suit the application.
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Drive:
Controller type: Hopper capacity: Agitation drive: Agitation options: |
Servo motor, 16Nm, variable speed PLC with full colour touch-screen
38 litres 0.37 kW, 28 rpm Continuous With fill only With fill and variable time delay No agitation |
Fill method:
Auger revs: Auger revs: Time: Auger tooling: Contact parts: Fill weight range: Power: Weight: |
0.1 rev incremental adjustment (flux vector) 0.003 rev incremental adjustment (servo) 0.001 sec incremental adjustment Manufactured from solid stainless steel 304 grade stainless steel (including hopper lid) 20 mg - 50 kg 5.0 kVa 175 kg |
Series 1 Micro-Fill:
The AFI Series 1 Micro-Filler filling machine is designed for the precision dosing of powders and granules either by volume or by weight. When linked to a precision balance, the servo-controlled unit can achieve accuracies to within 1 and 2mg.
The Micro-Fill filling machine unit can be supplied free-standing for use on-bench or with knee-hole table incorporating electrical controls for laboratory/pre-production use, or with a container handling package for full-scale production. Multi-head filling machine configurations are also available where close auger centres are required.
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Controller type:
Hopper capacity: Agitation drive: Agitation options: |
Siemens PLC
10 litres 0.18 kW, 28 rpm Continuous With fill only With fill and variable time delay No agitation |
Fill method:
Auger revs: Time: Auger tooling: Contact parts: Fill weight range: Power: Weight: |
0.005 rev incremental adjustment 0.001 sec incremental adjustment Manufactured from solid stainless steel 304 grade stainless steel (including hopper lid) 20 mg - 100 g 1.5 kVa 100 kg |
Series 5 Mini-Filler:
All-Fill ‘Multi-Fill’ Filling systems consist of multiple individually controlled servo-driven augers, variable speed agitation for each auger, common product hopper and control for use on multi-station vacuum forming machines, stick pack machines, pouch-makers etc.
Each Multi-fill filling system is purpose-designed to suit the individual application. The number of filling nozzles (augers), centre distance between augers, nozzle (funnel) length, overall height etc. are matched to the host equipment. Tooling (auger, funnel, agitation blade) is designed to suit the powders to be filled, the output and accuracy levels required.
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Controller type:
Hopper capacity: Agitation drive: Agitation options: |
Siemens PLC
38 litres 0.18 kW, 28 rpm Continuous With fill only With fill and variable time delay No agitation |
Fill method:
Auger revs: Time: Auger tooling: Contact parts: Fill weight range: Power: Weight: |
0.005 rev incremental adjustment 0.001 sec incremental adjustment Manufactured from solid stainless steel 304 grade stainless steel (including hopper lid) 20 mg - 100 g 1.5 kVa 100 kg |
The Series 100, 200 & 400 filling machines offer fully automatic filling with no-tools changeover for different containers and powders.
Container changes are accommodated simply and quickly by adjustment of the conveyor guide rails, indexing stop cylinders and head height. The filling head features tool-free removal of auger and hopper.
Neck-entry filling minimises dust, whilst bottom-up filling prevents aeration and permits compaction where necessary to fit the full fill weight into the container. All-Fill`s unique conveyor chain, stainless steel or plastic as appropriate, provides a recess-free wipe-clean stainless steel surface and affords access to the underside of the container for lifting. Neck locators can be utilised for centralising narrow neck bottles, and vibration for settling granular products.
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Features
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Options
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The Series CMR continuous motion rotary filling machines offer high speed, high accuracy filling for a wide variety of powders and granules.
With the powder path fully sealed from the bulk feed through to the container, machine environment and containers are kept virtually dust-free. All powder contact parts are recess-free for easy cleaning and can be removed and re-assembled speedily without the use of tools.
The size of the filling machine turret, number of transfer funnels and filling heads are dependent upon the production output required, size of container neck opening and powder flow characteristics. A choice of filling machine technologies and designs with segmented funnel sections, container jogging and air-pulse transfer are available.
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Features
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Options
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Series Multi-Fill:
All-Fill ‘Multi-Fill’ Filling systems consist of multiple individually controlled servo-driven augers, variable speed agitation for each auger, common product hopper and control for use on multi-station vacuum forming machines, stick pack machines, pouch-makers etc.
Each Multi-fill filling system is purpose-designed to suit the individual application. The number of filling nozzles (augers), centre distance between augers, nozzle (funnel) length, overall height etc. are matched to the host equipment. Tooling (auger, funnel, agitation blade) is designed to suit the powders to be filled, the output and accuracy levels required.
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Filling nozzles:
Min auger centres: Max production output: Control: Head mounting: Control panel mounting: |
3-12 (or more as required)
45 mm 120 cycles per minute per head PLC with full colour touch-screen Base plate, cantilever, gantry or portable frame On machine, wall-mounted or floor-standing console. |
Options
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Special Purpose Machines:
Allfill provide special purpose filling machines, and special bespoke-design and multi-function monobloc filling systems. Please see examples below.
One of 3 multi-function monobloc systems precision filling granules into petrol tank breather filter cartridges for the motor car industry with loading / unloading by a single operator.
puck indexing system for laser printer cartridges with tare and gross weighing, two stage filling, intermediate vibration, capping, weight/cap control, coding, single operator loading / unloading.
Indexing motion rotary system for vending drinks powders into canisters with extremely small neck opening, including checkweigher feedback and auto-stacking.
System for weigh-filling narrow-neck vials and bottles for the European Commission, with tray loading, rubber stoppering and integral isolation glove box enclosure.
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Turnkey Lines:
A single-source service for all equipment within the packaging line. Machines from specialist manufacturers such as container sorting/cleaning, capping and labelling can be incorporated into the filling line together with powder bulk feeding, metal detection and checkweighing systems.
Complete lines are fully assembled with All-Fill International Ltd taking turnkey responsibility for the entire line, including all documentation, manuals and the assumption of warranties. From first discussions, we offer a single point of contact for specification development, order placement, project management, installation / commissioning and after-sales support.
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Welcome To ALL-FILL-WORLD Leaders In Auger Filling Technology:
Since All-Fill was founded in 1969, it has established itself as one of the world`s leading designers and manufacturers of high specification auger-based filling equipment - a reputation achieved by continued innovation, commitment to quality and maintaining the highest standards of engineering.
One of the keys to All-Fill`s success in the filling machine market has been the durability and flexibility of the filling head. An extremely wide range of products, including both free-flowing and non free-flowing powders, granules, pastes and creams (even water-thin liquids) can be handled on the same filling machine with minimal change-parts.
