Product Description
Spray Dryer:
Spray drying is transformation of feed from a fluid state into dried particulate form by spraying the feed into a hot drying medium. It is a continuous particle-processing drying operation. The feed can be a solution, suspension, dispersion, emulsion or slip. The dried product can be in the form of powders, granules, or agglomerates.
Feed is finely atomized and is introduced in the drying chamber along with hot air. The mixture of atomized feed and hot air moves towards the air exhaust of drying chamber. The time taken by this mixture to travel upto air exhaust is called as residence time of drying. During this residence time, the feed droplets loose its moisture to the hot air and are converted into dry powder particles. The dry powder falling on to the conical portion of drying chamber slides down to bottom of drying chamber with the assistance of vibrators/knockers and is collected in collection bag/bottle through the rotary valve located at the bottom of drying chamber.
The air leaving the drying chamber entrains some of the dry powder which is recovered in the cyclone separator and collected through rotary airlock. The air leaving the cyclone separator still has traces of dry powder, which is further recovered by scrubbing in wet scrubber or passing it through bag filter. Air from cyclone or bag house is sucked by induced draft fan
Application:
- Milk Powder (SMP/ WMP/ Dairy Whitener)
- Herbal Extracts
- Whey powder
- Fruit juice powder
- Instant coffee powder
- Egg powder
- Maltodextrin powder
FBE manufacture Spray dryer with following types of drying chamber:
- Tall form dryer
- Multi stage dryer (Ceiling exhaust)
- Compact Multistage dryer (Bottom exhaust)
Salient Features of FBE designed Spray Dryer:
- Drying & particle formation in one process.
- Wide range of particle size and distribution can be obtained.
- Reduced running cost
- Fully Automatic – needs little running attention.
- Continuous production machine without human touch.
- Provision of cooling cum conveying system.
- Bottom cone angle of drying chamber is 45° - powder slides.
- Unique Air Disperser design – thorough air-spray mixing – minimizes powder sticking – reduced down time.
- Air exhaust from high efficient cyclone & filter bag house
- Quick opening manholes/cleaning windows.
Company Profile:
FOOD & BIOTECH ENGINEERS (I) PVT. LTD (AN ISO 9001: 2000 Co.) established in 1991. FBE is a leading manufacturer and engineering Consultancy Company for designing, manufacturing, installation and commissioning of Dairy Processing/Fruit Processing/Chemical/Biotechnology plant on turnkey basis. We specialize in Evaporators and Dryers used for dairy, fruits, distillery/chemical industry. We also undertake designing and fabrication work of Pressure vessels, Storage tanks, Stainless Steel Piping & Structural Works etc.
The company is a vision of Mr. R. P. Singh and he has embedded its position as one of the leading players in its arena under his leadership. Mr. R.P. Singh has been bestowed with number of awards like Udyog Patra from Institute of Trade and Industrial Development, Delhi for SELF – MADE INDUSTRIES, Rajiv Ghandhi Shiromani Award and business sphere award. Engineering design & technological support is provided by one of the worlds leading Manufacturers and Engineering Consultancy Company named RALLI OY (FINLAND).
The company has well established facilities and expertise to support projects and to provide a wide range of engineering and construction services for clients. It has two fully equipped fabrication units at Faridabad, Haryana to fabricate multiple process equipment meeting the high quality with standard specifications.
Moreover, with the co-operation of technical, administration and financial professional, the company has fast grown in continuity and has proven record among its clients world over.
Dairy Processing Projects
- Liquid Milk Processing Plant
- SMP/WMP/ Dairy whitener Plant
- Sweetened condensed/Evaporated milk plant
- Dahi/ Lassi/ Yoghurt/ Shrikhand Plant
- Anhydrous Milk Fat/Butter oil Plant
- Paneer/ Khoa Plant
- Ice cream plant
- Casein/WPC/DM whey powder/ lactose Plant
- Cheese Plant
- Flavored Milk Plant
- Malted milk powder Plant
Fruits and Vegetables Processing Projects:
- Tomato/ Mango Processing
- Tomato ketchup plant
- Fruit juice concentration plant
- Tomato powder/Fruit powder plant
- Lemon juice/Lemon oil/Pectin plant
Industrial/Distillery effluent handling Projects:
- Zero effluent discharge plant
Instant Tea/Coffee Powder Plant:
- Tea Processing/ Powder plant
- Coffee Processing/ Powder plant
Herbal Extraction Projects:
- Rotary Extractor
- Rotary Extractor
- Reactor
- Wiped Film Evaporator
- Distillation column
- Distillation column
Malt Projects:
- Barley Malt extract plant
- Rice based glucose and Maltodextrin plant
- Evaporators
- Falling Film Evaporators
- Forced Recirculation Evaporator
- Batch Type
- Scrapped Surface Evaporator
- Wiped film Evaporator
- Dryers
- Spray Dryers
- Fluid Bed Dryer
- Vacuum Band Dryer
- Vacuum Tray Dryer
- Ring Dryer
- Rotary Dryer
- Drum/Roller dryer
Miscellaneous Equipments:
Dairy Processing Projects:
- Milk Silo
- Butter Churn
- Butter melting system
- Road Milk Tanker
- Khoa Pan
- Screw Conveyor
- Bottle Sterilizer
- Rotary Valve
- Blow through Valve
- Steam radiator
- Disc Atomizer
- 10-25 kg Butter packing machine
- Twin shaft mixer
- Turbo Blender
- Paddle mixer
- Cone mixer
- Sigma Mixer
- High solids (75% TS) mixing equipments
- Ribbon Blender
- Finger Stirrer with baffles
- Mixer with turbine agitator at bottom and paddle stirrer at top
- Auto hot water washing station
- SS pump
- Lobe pump
- Cheese kettle
- SS valve
- CIP spray nozzle (Rotary type, turbine type)
- Triple concentric tubular heater
- Sifter
- Mist type Jet condenser
- Compactor
- Online sieving system
- Milling Machine