Kumar Metal Indutries Pvt Ltd
Solvent Extraction plant
Product Description
Preparation:
SEED CLEANING
Seeds are properly cleaned into seed cleaner to remove unwanted material like dust, leafs, steins etc. Then the seed is subjected to Destoner to remove various sizes of stones / sand. This removal of unwanted material increases the life of machines & reduces the down time.
Seeds are properly cleaned into seed cleaner to remove unwanted material like dust, leafs, steins etc. Then the seed is subjected to Destoner to remove various sizes of stones / sand. This removal of unwanted material increases the life of machines & reduces the down time.
CRACKER
Four roll Cracker to break the seed into quarter and eight sized pieces comprising of Carbon steel frame, cast alloy rolls Double strand. Rolls Two (2) V- belts drive motor & Diverter gate. Hinge-Mounted Permanent magnet.
Four roll Cracker to break the seed into quarter and eight sized pieces comprising of Carbon steel frame, cast alloy rolls Double strand. Rolls Two (2) V- belts drive motor & Diverter gate. Hinge-Mounted Permanent magnet.
CONDITIONING / COOKING
To correctly cook and condition the material prior to Flaker. Vertical, multi-stage unit with fabricated shell and trays where heating is carried out by indirect steam. The gates operated by mechanical level system automatically control the flow of material and the level in each stage. A central shaft driven by a gearbox carried agitator blades to ensure a good mix, a homogenous treatment of the material and prevents burning on the stage bottoms. A vertical duct extracts exhaust vapors from each stage. Provision is made to adjust final moisture levels of the material by injecting water or direct steam.
To correctly cook and condition the material prior to Flaker. Vertical, multi-stage unit with fabricated shell and trays where heating is carried out by indirect steam. The gates operated by mechanical level system automatically control the flow of material and the level in each stage. A central shaft driven by a gearbox carried agitator blades to ensure a good mix, a homogenous treatment of the material and prevents burning on the stage bottoms. A vertical duct extracts exhaust vapors from each stage. Provision is made to adjust final moisture levels of the material by injecting water or direct steam.
FLAKER
Most seeds have tough oil bearing cellular structure which has to be ruptured or weakened prior to cooking and extraction. Flakers are normally used to increase the capacity of Expeller as well it reduces the wear & tear of the Expeller machines
Most seeds have tough oil bearing cellular structure which has to be ruptured or weakened prior to cooking and extraction. Flakers are normally used to increase the capacity of Expeller as well it reduces the wear & tear of the Expeller machines
EXPANDER
Expander is mainly used to prepared collets from soya flakes. Collets increase the porosity which in turn increase percolation of hexane this yields faster extraction of oil from collets.
Expander is mainly used to prepared collets from soya flakes. Collets increase the porosity which in turn increase percolation of hexane this yields faster extraction of oil from collets.
HULLER SHAKER
Huller Shaker is a machine where kernel is separated from the seed & the hulls are separated from the kernel. In this process, one can increase the capacity of the machine by doing de-hulling as well decrease the down time of the machine. This process is mainly used in case of Cotton Seed / Sunflower.
Huller Shaker is a machine where kernel is separated from the seed & the hulls are separated from the kernel. In this process, one can increase the capacity of the machine by doing de-hulling as well decrease the down time of the machine. This process is mainly used in case of Cotton Seed / Sunflower.
HULL & SEED SEPARATOR
In this process the hulls are separated from the seeds & unbroken seeds are again subjected to Huller Shaker. It is used for minimum oil absorption and best separation of hulls from large meats and uncut seeds. This process is mainly used in case of Cotton Seed / Sunflower.
In this process the hulls are separated from the seeds & unbroken seeds are again subjected to Huller Shaker. It is used for minimum oil absorption and best separation of hulls from large meats and uncut seeds. This process is mainly used in case of Cotton Seed / Sunflower.
DOUBLE DRUM HULL BEATER
Double Drum Hull Beater is used to separate the kernel portion to hulls. This reduces the wastage of kernel going with hulls.
Double Drum Hull Beater is used to separate the kernel portion to hulls. This reduces the wastage of kernel going with hulls.
HAMMER MILL
Hammer Mill is mainly used to disintegrate the product to desired size to have the proper Expelling. The Hammers (Beaters) are rectangular for efficient grinding & are made from hardened alloy steel. Hammer Mill is mainly used in case of Copra, Palm Kernel & Soya bean processing.
Hammer Mill is mainly used to disintegrate the product to desired size to have the proper Expelling. The Hammers (Beaters) are rectangular for efficient grinding & are made from hardened alloy steel. Hammer Mill is mainly used in case of Copra, Palm Kernel & Soya bean processing.
| MODEL | CAPACITY / HRS | H/P POWER |
| HM – A1 | 500 KGS | 5/7.5 HP |
| HM – 1 | 1000 KGS | 20 HP |
| HM – 2 | 2000 KGS | 40 HP |
| HM – 3 | 3000 KGS | 50 HP |
| HM – 5 | 5000 KGS | 75 HP |
| HM – 8 | 8000 KGS | 100 / 125 HP |
Extraction:
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KUMAR CONTINUOUS EXTRACTOR (Direct Drive Type)
Supplied with drum shaft, brush shaft and mesh cleaning arrangement Horizontal Model comprising of articulated band conveyor assembly, which receives the material from the Feed Hopper and transport, it at a very slow predetermined speed from the feed to the discharge end. The conveyor moves over the rails suitably located inside the Extractor and the rides on specially constructed sprocket at either end, adjustable damper for regulation of the height of the bed of material on the chain conveyor, series of Spray breakers for the perfect spray of the solvent on the moving bed, with liberal provision for light sight glasses. Band Conveyor Assembly designed in such a way to act as filter bed for eliminating fines, complete with rotary brushes & mesh cleaning system for effective cleaning of mesh
SALIENT FEATURES OF EXTRACTOR
Extractor has single piece Hollow shaft gear box having out put of 0.05 rpm, which is mounted on the extractor main shaft. This is excellence of engineering that avoids the use of Big Gear and pinion arrangement prone to frequent maintenance. Extractor Motor is driven by Variable frequency drive that allows finite adjustment of speed as per processing rates and also allows the data-logging like Run time, stoppage history etc.
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DESOLVENTISING TOASTING:
Vapor tight construction in carbon steel, for de-solventising as well as toasting, specially designed for oilcake and comprising of a number of stages with bottoms jacketed for the purpose of indirect heating. Centrally rotating shafts provided with scrappers along with sparge steam distribution to ensure uniform heating and movements of the materials in the stages. Fitted with indicators to indicate the level of material in the stages. Final discharge door is later connected with the feeding, complete with driving mechanism. With Pneumatic Meal Level Controlling arrangement.
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DISTILLATION
To correctly cook and condition the material prior to Flaker. Vertical, multi-stage unit with fabricated shell and trays where heating is carried out by indirect steam. The gates operated by mechanical level system automatically control the flow of material and the level in each stage. A central shaft driven by a gearbox carried agitator blades to ensure a good mix, a homogenous treatment of the material and prevents burning on the stage bottoms. A vertical duct extracts exhaust vapors from each stage. Provision is made to adjust final moisture levels of the material by injecting water or direct steam. SALIENT FEATURES
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Company Overview:
Established in the year 1939, Kumar Metal Industries Pvt Ltd (KMIPL) is a globally established detail engineering & manufacturing organization with special expertise in Oil Mill, Solvent Extraction & Edible Oil Refining plants. Today we have our presence across 25 countries and serve over 500 customers.
KMIPL is an ISO 9001-2008 approved company with CE and ATEX certifications providing complete project management services to oil seed processing, solvent extraction, edible oil refining, fractionation, & related product industries.
Our corporate headquarters are located in Mumbai. The manufacturing unit 40,000 square feet in size, houses 150 skilled technicians, quality control personnel, dedicated workmen and the latest precision European machinery.
Our fabrication facilities are capable to manufacture high pressure vessels and are equipped with certified x-ray qualified welders. For hard facing and critical wear and tear parts our highly trained TIG / MIG welders take over.
Crucial to every part of the process, our quality department checks the project at every stage ensuring our clients always get superior quality products.
Kumar’s equipments have a reputation of being robust in construction, superior in quality, versatile in nature and operationally profitable. Also our vastly experienced personnel provide training to customers` operating staff.
KMIPL is an ISO 9001-2008 approved company with CE and ATEX certifications providing complete project management services to oil seed processing, solvent extraction, edible oil refining, fractionation, & related product industries.
Our corporate headquarters are located in Mumbai. The manufacturing unit 40,000 square feet in size, houses 150 skilled technicians, quality control personnel, dedicated workmen and the latest precision European machinery.
Our fabrication facilities are capable to manufacture high pressure vessels and are equipped with certified x-ray qualified welders. For hard facing and critical wear and tear parts our highly trained TIG / MIG welders take over.
Crucial to every part of the process, our quality department checks the project at every stage ensuring our clients always get superior quality products.
Kumar’s equipments have a reputation of being robust in construction, superior in quality, versatile in nature and operationally profitable. Also our vastly experienced personnel provide training to customers` operating staff.
KMIPL is in technical collaboration with world leaders in oil extraction and refining plants, Crown Iron Works Company USA to manufacture Solvent extraction and vegetable oil refining plants of higher capacities ranging from 500 to 6000 Tons per day.
