Shree Bhagwati Pharma Machinery Company
Vial Filling Machine
Product Specifications
AUTOMATIC EXTERNAL VIAL WASHING MACHINE MODEL NO. SBEW-200 GMP MODEL:
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AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-250 GMP MODEL:
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AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-150 GMP MODEL:
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AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-100 GMP MODEL:
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AUTOMATIC ROTARY VIAL WASHING MACHINE MODEL NO. SBRW-50 GMP MODEL:
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Product Description
AUTOMATIC EXTERNAL VIAL WASHING MACHINE MODEL NO. SBEW-200 GMP MODEL:
Application:
Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc.
Description:
The External Vial Washing Machine is designed to wash the outer surface of round shaped Vials [5ml to 100ml Vials]. This machine washes the outer sides of Vials and eliminates the particles that are formed on the vials, which are previously filled and sealed.
Operation:
From the infeed Turn Table the vials are fed into the External Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn Table for the washing operation. Two operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the sides of the conveyor a set of spray nozzles are fitted on each conveyor for water jet. One set of knifes blocks are provided on each conveyor for air jet The air is sprayed through this knifes. The Knifes are fitted in an inclined manner which ensures that the air that is sprayed reaches each corner of the vial which are previously washed. After washing and drying the vials are guided to the out feed Turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side. A set of syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of the vial resulting in the drying of the vials This machine is completely operated by PLC. A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water & air and shows the indication with alarm in the PLC.
Salient Features:
- Total cGMP model
- S.S frame structure
- “NO VIAL NO WASHING" system eliminates wastage of water & air
- Easy cleaning & maintaining
- Machine is equipped with PLC system.
- Stops supply of water & air when acrylic doors opened during operation.
- Indication & alarm in PLC
- Normal water required for washing. No hot water required
Utilities: (To Be Provided By Buyer):
- Pneumatic Air : Filtered, oil free, sterile low pressure Air at 5kg/cm2 (4/6 bar) 150 CFM.
- Water supply : 150 Litres/hour (Approx)
Note: You can reuse the drain DM water which is used in the vial washing machine
AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-250 GMP MODEL:
Operation:
Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multi-jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected.
The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.
The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.
Salient Features:
- Special Pocket system ensures easy and trouble free washing of Vials from outer and inner side.
- Indexing motion makes easier for syringes to move inside Vial, when it is in stationery motion.
- No Change parts are required from 2 ml to 100 ml Vial. (Change parts are required 2 ml & 50,100 ml Vials)
- Washing cycles can be adjusted as per customer requirement.
- User friendly machine, even semi skilled operator can operate the machine very easily.
- A Special clutch device is incorporated for Stoppage of Machine in the event; Vial is over turned or over diameter.
- Low RPM but High out/put.
- Imported Gear Motor for +Main drive and conveyor.
- A.C. Frequency drives for Main drive and conveyor.
- Pumps with tank (60 litres each) 3 nos.
- In feed conveyor belt system.
- Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Vials)
- S.S. cGMP Model. S.S. 304 Frame Structure.
- Suitable for 2ml to 100ml at Output Speed of 40 to 120 Vials/Min.
- Imported Gear Box for Main Drive & Conveyor Drive.
- All contact parts will be of S.S. 316 material
- In feed Wire Woven Belt for feeding of Vials.
- HDPE material Vial pockets.
- Grand force Pump having S.S. 316 contact surface – 3 Nos.
- 10 Nos. Different Washing Stations and can change as per customer requirement.
- Outer wash of Air & Water both.
- Loading & Unloading of Vials will be through mechanical Cams.
- S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage.
- Recirculated Water Filter will be of 10 Micron.
- D.M. & W.F.I. Water Filter will be of 5 Micron.
- Air Filter will be of 0.22 Micron.
- Total No. of Pockets is: 480 Nos.
- Total 40 Rows & each Row is having 12 Pockets.
AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-150 GMP MODEL:
Operation:
Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected.
The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.Salient Features:
- Special Pocket system ensures easy and trouble free washing of Vials from outer and inner side.
- Indexing motion makes easier for syringes to move inside Vial, when it is in stationery motion.
- No Change parts are required from 2 ml to 100 ml Vial. (Change parts are required 2 ml & 50,100 ml Vials)
- Washing cycles can be adjusted as per customer requirement.
- User friendly machine, even semi skilled operator can operate the machine very easily.
- A Special clutch device is incorporated for Stoppage of Machine in the event; Vial is over turned or over diameter.
- Low RPM but High out/put.
- Imported Gear Motor for +Main drive and conveyor.
- A.C. Frequency drives for Main drive and conveyor.
- Pumps with tank (60 litres each) 3 nos.
- In feed conveyor belt system.
- Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Vials)
- S.S. cGMP Model. S.S. 304 Frame Structure.
- Suitable for 2ml to 100ml at Output Speed of 40 to 120 Vials/Min.
- Imported Gear Box for Main Drive & Conveyor Drive.
- All contact parts will be of S.S. 316 material
- In feed Wire Woven Belt for feeding of Vials.
- HDPE material Vial pockets.
- Grand force Pump having S.S. 316 contact surface – 3 Nos.
- 10 Nos. Different Washing Stations and can change as per customer requirement.
- Outer wash of Air & Water both.
- Loading & Unloading of Vials will be through mechanical Cams.
- S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage.
- Recirculated Water Filter will be of 10 Micron.
- D.M. & W.F.I. Water Filter will be of 5 Micron.
- Air Filter will be of 0.22 Micron.
- Total No. of Pockets is: 480 Nos.
- Total 40 Rows & each Row is having 12 Pockets.
AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL NO. SBLVW-100 GMP MODEL:
Operation:
Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected.
The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.Salient Features:
- Special Pocket system ensures easy and trouble free washing of Vials from outer and inner side.
- Indexing motion makes easier for syringes to move inside Vial, when it is in stationery motion.
- No Change parts are required from 2 ml to 100 ml Vial. (Change parts are required 2 ml & 50,100 ml Vials)
- Washing cycles can be adjusted as per customer requirement.
- User friendly machine, even semi skilled operator can operate the machine very easily.
- A Special clutch device is incorporated for Stoppage of Machine in the event; Vial is over turned or over diameter.
- Low RPM but High out/put.
- Imported Gear Motor for +Main drive and conveyor.
- A.C. Frequency drives for Main drive and conveyor.
- Pumps with tank (60 litres each) 3 nos.
- In feed conveyor belt system.
- Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Vials)
- S.S. cGMP Model. S.S. 304 Frame Structure.
- Suitable for 2ml to 100ml at Output Speed of 40 to 120 Vials/Min.
- Imported Gear Box for Main Drive & Conveyor Drive.
- All contact parts will be of S.S. 316 material
- In feed Wire Woven Belt for feeding of Vials.
- HDPE material Vial pockets.
- Grand force Pump having S.S. 316 contact surface – 3 Nos.
- 10 Nos. Different Washing Stations and can change as per customer requirement.
- Outer wash of Air & Water both.
- Loading & Unloading of Vials will be through mechanical Cams.
- S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage.
- Recalculated Water Filter will be of 10 Micron.
- D.M. & W.F.I. Water Filter will be of 5 Micron.
- Air Filter will be of 0.22 Micron.
- Total No. of Pockets is: 480 Nos.
- Total 40 Rows & each Row is having 12 Pockets.
AUTOMATIC ROTARY VIAL WASHING MACHINE MODEL NO. SBRW-50 GMP MODEL:
Operation:
The Vials are manual loaded and unload on rotating platform and are cleaned in series of operations. The Vials are hold in Vial holders that are specially designed to accommodate Vials with varying neck diameter and Vial diameter. The Vials are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the Vials. Solenoid valves are provided to enable the regulation of wash timings and sequence of various washing media to suit specific requirement.
Salient Features:
- Geneva Mechanism.
- 70 Ltrs capacity water tank (Two Nos.)
- Vial Guide System.
- Out Side Wash system
- S.S. Elegantly Matt Finish Body.
- Solenoids valve to avoid leakage
Utility Requirement:
- Electrical supply : 3 Phase + Neutral + Earthing
- Electrical load : 2 Kw
- Heater : 3Kw
- Air Pressure : Minimum : 5 Kg/cm2 Qty: 5 C.F.M
About Us:
Shree Bhagwati Pharma Machinery Co. takes pleasure in introducing it as a pharmaceutical machinery company providing high quality pharmaceutical machinery for food, pharmaceutical, beverages, cosmetics, distillery industries. We are involved in manufacturing pharmaceutical machines, cosmetic machines, pesticide machines, chemical machines, beverages machine and food machines of international standard at reasonable prices.
We are renowned as leading manufacturers and exporters of pharmaceutical machinery in the world of pharmaceutical & allied filling and packaging machinery. We always try to exceed customer expectations through our performance, integrity and functionality of our pharmaceutical machinery.
We are renowned as leading manufacturers and exporters of pharmaceutical machinery in the world of pharmaceutical & allied filling and packaging machinery. We always try to exceed customer expectations through our performance, integrity and functionality of our pharmaceutical machinery.
Location and Infrastructure:
Shree Bhagwati Pharma has a well equipped infrastructure of 5250 sq.m. at Rakhial, Ahmedabad with high standards of efficiency, performance and safety as well. The production of all pharma machineries is carried out under the strict supervision of qualified engineers and technicians. In order to meet the international requirements, we have all the facilities required in research & development section and administration office with worldwide connectivity. You can rely on Shree Bhagwati Pharma for sophisticated pharmaceutical machinery with perfect solutions.
Building the customer`s trust:
We have one of the best and qualified teams to design machineries customized to suit different industries. The company has established long-term business relations with domestic and international customers because we believe in providing high quality pharmaceutical machines without compromising with customer`s preferences. Our aim is to provide world-class pharma machineries by continually improving quality using innovative technology. By supplying highest quality products and utmost customer services, we have acquired the trust, support and assurance of our international clients.
Professional Attitude : Strong Desire to Reach Well Defined Goals:
| Shree Bhagwati Pharma today has developed appropriate capabilities to compete in the national and international market. This includes engineering excellence, strong and effective domestic presence, in built manufacturing capabilities, constant endeavor to introduce new products, a genuine team spirit, wide spreaded network, clear objectives, backward integration for improving in-house capabilities, product packaging and above all strength to satisfy global customers. All these aspects have enabled the unbelievable growth of the company. |
