Brothers Pharmamach (india) Pvt. Ltd

Injectable Powder Filling Machine
Product Specifications

Injectable Powder Filling Machines:

 
DRYFILL-120i - Injectable Powder Filling with Rubber Stoppering Machine:
 
TECHNICAL SPECIFICATIONS :
 
Vial Diameter : 25mm to 38mm
Vial Height : 75mm Maximum
Rubber Stopper Diameter : 20mm
Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity : Below 30% Rh required on machine to be arrange by customer
Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 2.0 H.P.
Compressed Air : Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height : 815-940 mm
Overall Dimensions : 2800 mm (L) x 840 mm (W) x 1675 mm, Model AHPF-120
Speed : Max. 120 Vials per minute in Single Dose, Max. 60 Vials per minute in Double Dose, Max. 40 Vials per minutein Tripple Dose and Max. 30 Vials per minute in Four Dose system

 

DRYFILL-250i - High Speed Injectable Powder Filling with Rubber Stoppering Machine:

TECHNICAL SPECIFICATIONS :
 
Vial Diameter : 25mm to 38mm
Vial Height : 75mm Maximum
Rubber Stopper Diameter : 20mm
Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system, Dose system may vari. Depending on comibination of Filling Head and Powder Wheel
Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity : Below 28% Rh required on machine to be arrange by customer
Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 4.0 H.P.
Compressed Air : Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum : 28” Hg. @ 500 LPM, provided by Customers only, 600LPM recommended
Conveyor Height : 815-940 mm
Overall Dimensions : 3000 mm (L) x1000 mm (W) x 1675 mm* depending on Model
Speed : Max. 120 or 250 Vials per minute depending on combination of Filling Head and Powder Wheel as well as Fill Volume

 

 

DRYFILL-120i.Twin -  Double Head Injectable Powder Filling with Rubber Stoppering Machine:

TECHNICAL SPECIFICATIONS :
 
Vial Diameter : 25mm to 38mm
Vial Height : 75mm Maximum
Rubber Stopper Diameter : 20mm
Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity : Below 28% Rh required on machine to be arrange by customer
Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 4.0 H.P.
Compressed Air : Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum : 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended
Conveyor Height : 815-940 mm
Speed : Max. 120 and/or 250 Vials per minute in Single Dose, Max. 60/120 Vials per minute in Double Dose, Max. 40/80 Vials per minutein Tripple Dose and Max. 30/60 Vials per minute in Four Dose system

 

 

AHPF-250.TWIN -  Double Head Injectable Powder Filling with Rubber Stoppering Machine:

TECHNICAL SPECIFICATIONS :
 
Vial Diameter : 25mm to 38mm
Vial Height : 75mm Maximum
Rubber Stopper Diameter : 20mm
Fill Range : 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system
Accuracy : +/- 1% Depending upon the Powder, under the controlled level of Humidity
Humidity : Below 28% Rh required on machine to be arrange by customer
Electrical : 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive
Power : 5.0 H.P.
Compressed Air : Filtered, Oil Free 4kg/cm2 provided by customer only
Vacuum : 28” Hg. @ 500 LPM - 2 pumps, provided by Customers only
Conveyor Height : 815-940 mm
Speed : Max. 250 Vials per minute in Single Dose, Max. 120 Vials per minute in Double Dose, Max. 80 Vials per minute in Tripple Dose and Max. 60 Vials per minute in Four Dose system

 

Product Description

Injectable Powder Filling Machines:

 
DRYFILL-120i - Injectable Powder Filling with Rubber Stoppering Machine:

The Automatic Injectable Powder Filling with Rubber Stoppering Machine Model DRYFILL-120i, is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a contineous mode with synchronized speed of machine. Machines also comes in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customised requirements.
 
SPECIAL/OPTIONAL* FEATURES :
  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
  • Machine contstruction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismental for easy cleaning
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System 
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breackage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

 

 

DRYFILL-250i - High Speed Injectable Powder Filling with Rubber Stoppering Machine:

 
The Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine Model DRYFILL-250i, is suitable for Round Vials with maximum speed of 120 or 250 Vials per minute depending on various option of Filling Head and Powder Wheel System explain below.
Machine available in various combination of Filling Head and Powder Wheel to achieve Higher Speed and/or Higher Fill Volume required by customer. Machine available in Single Filling Head Twin Track Single Powder Wheel System, Twin Filling Head Single Track Single Powder Wheel System, Twin Filling Head Twin Track single Powder Wheel System, Twin Filling Head Twin Track Twin Powder Wheel System for optimum speed and fill volume requirement of customers.
Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials. The Machine works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine.
 
SPECIAL/OPTIONAL* FEATURES :
 
  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for Auto Claving/Sterilization
  • Machine construction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismantle for easy cleaning 
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System 
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breackage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

 

DRYFILL-120i.Twin -  Double Head Injectable Powder Filling with Rubber Stoppering Machine:

 
The Automatic Twin Head - Twin Track Injectable Powder Filling with Rubber Stoppering Machine Model DRYFILL-120i.Twin, is suitable for Round Vials with maximum speed of 120 and/or 250 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials.
The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head or can be used for Single Head operation also with speed of 120 vials per minute.
 
SPECIAL/OPTIONAL* FEATURES :
  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
  • Machine contstruction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismental for easy cleaning 
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System 
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breackage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

 

 

AHPF-250.TWIN -  Double Head Injectable Powder Filling with Rubber Stoppering Machine:

 
The Automatic Twin Head - Twin Track Injectable Powder Filling with Rubber Stoppering Machine Model DRYFILL-250i.Twin, is suitable for Round Vials with maximum speed of 250 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from SS316 Materials.
The Machine is equipped with Double Head Double Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Double Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head system for higher fill volume using multiple dose system.
 
SPECIAL/OPTIONAL* FEATURES :
  • No Vial - No Fill System
  • All contact parts made of SS316 material with easy removal system for AutoClaving/Sterilization
  • Machine contstruction in SS304 material
  • Separate Variable Speed Drive for Powder Hopper
  • No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
  • Hopper can be completely dismental for easy cleaning 
  • Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
  • Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
  • Tool Less change over for Powder Hopper and Well Agitator
  • Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
  • Built in Rubber Stoppering System 
  • Multiple dosing system with the help of change parts
  • Built in Turn Tables with Separate Drive for speed control of infeed and outfeed of vials
  • Various safety features including Clutch system for Vial Breackage
  • Machine Bottom with all over minimum clearance of 6” Height
  • Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
  • Automatic Infeed and Exit of Vials
  • Powder Hopper for charging with better position and design without crossing the line.
  • No Stopper - Machine Stop System
  • Low Air - Machine Stop System
  • Low Vacuum - Machine Stop System
  • Heavy Duty Mounting system for Powder Wheel for Trouble Free long term opreation

 About Us:

 
A strong foundation:
Brothers Pharmamachthe largest manufacturers & suppliers of Pharmaceutical and Packaging Machinery in India is a result of a merger between some of the leading brands such as BHAVANI & AMBICA Labelling.
Originally incorporated as Bhavani Pattern Works in 1965, the group has grown manifold in terms of size, production capacity and global reach.
Over the years our technology has matured, focus has sharpened, and commitment to quality solutions has been re-affirmed. What has not changed however is our vision to pursue engineering excellence. 
Excellence that facilitates continuous innovation.
Excellence that ensures product reliability. 
Excellence that enables superior workmanship.
Excellence that transforms into customer satisfaction.
 
Going from strength to strength:
From receiving the prestigious award to our Ambica Group for Automation in Pharmaceutical Industry, from the Indian Pharmaceutical Congress, way back in 1988 by crossing over 1500 installation mark, Brothers Pharmamach has since been going from strength to strength.
While the company has been always re-known for producing quality High Speed Labeling Machines, the recently introduced economical & User friendly Sticker Labelling Machines, Especially for Cosmetics & OTC products has further strengthened Brothers’ position as an undisputed market leader.
 
Those who make it possible:
We at Brothers Pharmamach believe, it’s the ‘men behind the machines’ who have caused all the acceleration.
Backed up by a dynamic leadership, efficient management and an exceptionally dedicated technology savvy team, the company has been growing at an enviable rate and is continuously expanding its product portfolio.
It was the vision of our CEO Mr. Jayantilal R. Mevada and the dynamism of the team of his sons M/s. Mahesh Mevada and  Nirav Mevada which paved the path of Brothers Pharmamach’s Global reach.
 
Across industries across the globe:
With every new machine produced, every new solution provided, every new innovation initiated,Brothers Pharmamach has been strengthening its positions as the Pioneer in the Packaging Machine Manufacturing industry in India.
The group has been catering to several thousands of satisfied customers in the Pharmaceutical, Agro-chemicals, Pesticide, Food, Beverage, Cosmetic, Chemical and Packaging industries through its Range of Washing, Filling, Capping and Labelling Machines for Ampoules, Vials, Bottles, Jars, Cartons, Shippers, Tin, Can and many other products used for Packaging.
Aligning with the latest trends in packaging industry, the company has introduced a series ofeconomical Sticker Labelling Machines and Wet Glue Labeling Machines, Specifically for OTC products in Cosmetic, Food & Beverages, Healthcare, Pharmaceuticals and allied industries.
A closer look at our machines will reveal our obsession for detailing and insistence upon user-friendliness. We emphasize a lot upon understanding our customer’s specific requirements and device solutions which are both functional and cost effective.
Brothers Pharmamach having track record and experience of over 47 years for Pharmaceutical and Packaging Machines manufacture that blend convenience with technological expertise, and with the purpose of customizing cost-effective solutions for the specific labelling AND PACKAGING MACHINES requirements of our valued clients.
Although, what brings us repeat and re-repeat orders from our Customers Year after Year is not just our Technology or the Quality Certifications, not just our dedicated team and its disciplined efforts, not just our commitment and our persistence to vision, alone but the Unique Brothers’ way we put it all together!
Today the group has a largest pool of satisfied customers across the globe including France, USA, Pakistan, Nepal, Bangladesh, Singapore, Malaysia, Indonesia, Philippines, UAE, Jordan, Kenya, Uganda, Ghana, Tanzania and many others in Asia, Africa and Middle East.

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