Kleanzone Devices (India) Pvt. Ltd
High Efficient Particulate Air (HEPA)
Product Specifications
| Technical Specification | |
| Type | : Box Type |
| Media | : Ultra clean glass fiber paper - Imported |
| Casing | : Epoxy powder coated |
| Gasket | : Neoprene |
| Retension | : 0.3 Micron |
| Efficiency | : 99.97% |
We have both Seperator Type HEPA filter and Mini Plete HEPA Filter.
Product DescriptionHEPA filters are available in all sizes in the deep pleat version.
Non-Standard sizes can also be manufactured as per specific customer requirements
The filter can be assembled with / without flanges
Available in casing thickness from 1 to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel
Powder coating is the standard surface finishing offered
Filtration media is all glass, micro fibre, fire retardant HEPA filtration media.
Aluminium separators made from 0.04 mm thick aluminium foil in the case of deep pleat version.
High impact poly styrene separators in the case of mini pleat version
Synthetic soft rubber gasket with dovetail joints.
Epoxy & Silicon Sealants
Initial pressure drop of 18 mm WC for deep pleat filters and 14 mm WC for mini pleat filters
Suitability to class 100 clean rooms and work stations as per FED:STD:209E
Efficiency 99.98% down to 0.3 microns. Suitable for H13 class as per EN779
All filters are particle counted and DOP leak tested
Filter construction as per recommendations of IES-RP-001
Each filter is accompanied by a test certificate
Applications:
Clean rooms for micro component electronic manufacture & assembly
Pharmaceutical Processing
Aerospace Engineering
Genetic & Biological research
Biohazard Atmosphere
Laminar Flow Workstations
Bio Safe Hoods(Biological Safety Cabinets)
Hospital Operating Theaters & Intensive care units
Atomic Research
Pre filter stage to ULPA systems
About Us:
Incepted in the year 2001, we are a Chennai based company engaged in manufacturing, exporting, importing and supplying a wide range of air conditioning and electrical equipment. Dedicated efforts of our team of experienced engineers, their industry expertise and judicious use of modern technology enable us to provide both standard and customized range of clean room equipment and solutions to our clients. We have been able to expand our wings towards achieving excellence along with successful accomplishment of our operational goals.
We have a team of skilled professionals who have in depth industrial knowledge and assist us in delivering effective after sales services with in effective time frame. Provided with requisite machinery and tools as well as a team of professionals, our production facility enables us to manufacture superior products in most effective cost. To keep our smooth and flawless, we regularly upgrade our production techniques by using modern machines as per the international trends. Our never ending search for perfection guides us to focus on quality which is evident in our product range. Following a well defined quality management program, we have been able to fabricate products with difference and are widely demanded in various industrial applications.
Product Portfolio:
Fabricated using premium quality raw materials such as stainless steel, mild steel, various kinds of filters and filter papers procured from reliable sources across the globe, our wide range of air conditioning and electrical equipment are highly in demand in the market. Designed and developed in accordance with the needs of our clients, these products have gained us a reckoned name in the industry. We manufacture qualitatively superior laminar air flow cabinets such as horizontal laminar flow cabinets and vertical laminar flow cabinet. Following international manufacturing standards, we offer biological safety cabinets and dispensing booth that are hi tech equipment. To provide bacterial and dust free environment in various laboratories and other research institutes, we offer a precision engineered range of pressurizing modules, safety cabinets, air showers & curtains and inoculation chambers & garment cubicals.
Salient features of our products are:
- Robust designing
- Smooth & effective operation
- Reliable and efficient performance
- Rugged construction
- Low maintenance
- Power consumption
Further, we have been able to gain wide appreciation of our clients by customizing these products as per the needs of our clients.
Value Added Services
In addition to a comprehensive product line, we also offer after sales services to our customers for all the products manufactured by our organization. With a considerable industrial experience, we have been able to evolve ourselves to create landmark for success in the concerned sphere. Competent execution of our activities is guided by our founder who has an impeccable experience in the concerned sphere. His supervision has allowed us to acquire in-depth knowledge about the operations regarding the processes of proper installation and on site support services.
We have gained immaculate experience in the concerned sphere by proper resource management which covers the team of professionals and physical resources needed to carry out the processes. Providing effective servicing of laminar airflow HEPA filtration systems and validation of clean rooms, we have been able to achieve top notch poison in the concerned sphere.
Industries We Cater To
We are making great inroads in the medical sector with our precision engineered products and efficient services at attractive rates. This has enabled us to meet the requirements of a number of customers based in diverse industries. Some of the industrial sectors that we are serving with utmost efficacy are:
- Pharmaceutical - Food Processing, Clinical, Diagnostic, Blood Bank
- Bio technology- Tissue Culture, Bio Chemistry
- Medical - Hospital, Scientific Research, Bio Science
- Life Science- Scientific Research & Development, Micro Electronics
- Automobile
Competent Infrastructure
Our well established manufacturing unit is equipped with requisite amenities to enable us in engineering an innovative and qualitative range of process equipments. It is spread in huge area of 10000sq.ft and has a satisfying installation capacity. Supported by latest machines and experienced technocrats, we also have quality testing unit where the raw materials and the finished products are tested for their performance and durability.
The machines installed at our unit include:
- Cutting Machines
- Folding
- Welding
- Drilling
- Grinding Machines
- Buffing Machine
- Powder Coating
- Special type of Oven
The production plant also accommodates our in house design unit with CAD/CAM facility which helps us in continuous up gradation of our models and designs and fabricating innovative products.
Team of Experts
Owing to the devotion and commitment of our workforce, we have achieved a desirable position in the global arena. Our adroit and industrious team of engineers and technocrats help us in meeting the varied process based requirements of our customers.
The real driving force behind our success comprises of:
- Electrical engineers
- Site engineers
- Technicians
- Designers/ software personnel
- Quality inspectors
- Research and development professionals
- Laymen
Our engineers and technicians employ various latest methodologies that involve activity based management, flow charts, process maps, control charts and others. This allows them to monitor and improve our production process, resulting in faster and flawless production of efficient equipments that conform to the specific requirements of our clients. They also provide excellent support in providing highly effective and efficient after sales services to our clients which includes installation training and on site support.
Our in-house designers make constant innovations and improvisation in our range of products epic enable us in innovating products in respect to the changing needs of our clients. Our quality auditors undertake a strict visual inspection at every stage of creating the products to check on the durability of the decorative items and finishing and polishing of the sculptures. Further, we maintain a healthy working environment for our workers and make sure that there are arranged regular skills training sessions so that they could inculcate outstanding business approach with their working methodologies.
Quality Assurance:
Framing well defined quality policies and guidelines that are strictly followed with in the organization; we have been able to achieve top notch position in the industry. We have a sophisticate quality testing laboratory which is equipped with the latest machines and tools that enable us to perform quality testing at each level of the production. Quality testing machines that have been installed at our unit comprises of:
- MET one particle count for particle count test
- Anemometer
- ATI Photometer
Right from the procurement of raw material to the final dispatching every production process is carefully monitored by our quality analysts in order to make our products withstand the international competition.
A number of tests are performed on the products to test their performance and efficiency. Some of these tests comprises of:
- D.O.P. test
- Particle count test
- Velocity test
- Illumination
Following international quality standards, we strive to deliver effective air conditioning equipment that stand high on the parameters of durability, efficiency, performance, reliability and power consumption. Our quality assurance system has proved of great significance for our fortitude and progress of our organization.
Research and Development
We consider research & development as a pillar of success for our organization and therefore we are engaged in extensive research & development activities. Our efficient research and development unit is efficiently managed by our experienced team of research associates who keep themselves abreast with latest technological developments. They also give us consent in terms of bringing about innovation in our product range, matching the changing market trends.
They adopt a systematic process for conducting the research and development procedure. The researchers also collect information about the latest inventions in the air conditioning and electrical equipment. Further, they also offer guidance to our personnels, to help them improve the existing products and production methodologies. With the contribution of R & D personnels, our company has grown leaps and bounds in our sphere of operation.
