A.P.Pharma Systems
Tray Drier (TD)
Product Description
Tray Dryer:
Tray Dryer
We manufacture several types of Dryers, one of them is Tray Dryer, Tray dryer can be electrically heated, and Steam heated. Tray Dryer comes in 6 trays, 12 trays, 24 trays, 48 trays, 96 trays and 192 trays. The construction of the machine varies as per requirement of the customer, it can be inside outside MS or GMP model depending upon the product and industry requirement. Tray Dryer is the most conventional Dryer used very widely and still being used where the moisture content is more and where the product has to be dried at low temperature for long hours.
Construction:
The dryer is of robust construction built on formed angles of 3mm thick sheet and suitably reinforced with angles and sections. The dryers external walls are manufactured from 1.6mm thick Stainless Steel sheets of 304 quality. The internal of the dryer is built of 1.6 mm thick S.S 304 quality sheets. The internal structure is fully TIG welded and all the internals have ground smooth surfaces. It is insulated with minimum 50 mm thick glasswool insulation and Cladded with S,S, Polished sheets. The dryer is having a fresh air inlet through 20 Micron PP cloth filters and a adjustable air outlet flap and a door at the front. The door is explosion proof and is locked with the help of spring loaded ball latches with suitable pressure. Door lips are having Neoprene rubber Gasket to prevent leakages.
Finishing:
Finishing:
The design and manufacture of the dryer is of high standard of GMP and has an aesthetic look. It is buffed externally to 150 grit matt finish and internally buffed to 220 grit mirror finish.
Electrical heating
Electrical heating
The Air inside the Tray Dryer is heated by "U" tube S.S.304 air heaters each of 1 KW.The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer is 100` C and will be indicated and controlled by a Digital Temperature indicator cum controller over full range of heating load.
Total heating load for it will be
12 Trays Dryer - 4 KW
24 Trays Dryer - 6 KW
48 Trays Dryer - 12 KW
96 Trays Dryer - 24 KW
The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products. Air Circulation
Air inside the dryer is circulated by one heavy duty axial flow S.S.304 or alluminum blower fitted on a shaft of and driven by l H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor is indicated by lamps in the control panel.
Trays
Total heating load for it will be
12 Trays Dryer - 4 KW
24 Trays Dryer - 6 KW
48 Trays Dryer - 12 KW
96 Trays Dryer - 24 KW
The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products. Air Circulation
Air inside the dryer is circulated by one heavy duty axial flow S.S.304 or alluminum blower fitted on a shaft of and driven by l H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor is indicated by lamps in the control panel.
Trays
Trays will be manufactured from 1.6 mm SS 304 sheets.Its dimensions are 32" x 16" x 1 l/4". The Trays have rounded corners with` mirror finish from inside and outside. SS 316 quality is available on demand.
Racks And Trolleys
Racks And Trolleys
Racks are provided for trays insdie the Dryer. They are of fixed type for 12 and 24 Tarys Models. For 48 and 96 Trays Models. Racks are provided with wheels to slide them in and out of the Dryer. An additional S.S, trolley for Racks for outside movement can be provided on request
About Us:
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We have been working as Machinery & Plant for manufacturing unit for Pharmaceuticals Industries for Capsules Hard Soft Gelatin, Products since 2009.We have complete range of equipments required for each department for a small scale, medium and large units.
Soft Gelatin Plants from APPS have been developed in light with most recent insights form GMP. The custom built process plant comprising of Gelatin Storage Tanks, Medicament Vessels, Gelatin Cooker with complete Platform, Colour Mixer, Emulsifier and transferring the soft gelatin till the Encapsulating machine incorporates most modern techniques of plant design. Our range of product is enclosed for your ready references. These units are designed and suitably fabricated as per the fabricators codes ASME SECTION VIII DIV.I and BPEâ€2009 STD proper engineering practices generally to meet the standards of GMP AND cGMP requirements. We have a sufficient satisfied clients list to whom we have supplied our various range of equipment and servicing after sales regularly. We await your valued enquiry and assure you, our immediate response. Customer Satisfaction A.P. Pharma Systems is a vital Machinery of Soft Gelatin manufacturer. We are a client oriented group that is mounting with a customer preferred approach. We are dedicated to enhance customer’s approval by identifying their requirements.
Quality Assurance Our association is a major Machinery of Soft Gelatin manufacturer. Our organization is identified for our eminence assure. We are potential to achieve complete customer satisfaction which we attain by supplying their required product. Manufacturing Standards
We follow following International Standards, Codes and Norms for Sterile Liquid Processing System as a primary requirement of cGMP practice.
Mechanical Standards Vessels : ASME Sec. VIII Div.1, ASME BPE
Heat Exchangers : TEMA GMP Standards, USFDA, WHO, cGMP, EHEDG, FDA, ASME (BPE), A 3, ISPE Baselines, ISO-14159 European Nations Stds
NDT Standards : EN 1435, 895, 12517 & 571
Safety Standards : DS/EN 1050 Hygienic Design : B3 EN 1672- 2
Qualification Documents & Execution Standards ISPE Baselines Vol 5 Equipments Layout Standards ISPE Baselines Vol.3 PIPING STANDARDS Process : (BPE) / SA 270 Utility : ANSI B 31.3 Automation Standards GAMP5 & 21 CFR Part 11
Why Us?
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