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MIKRONS

Ribbon Blender
Product Specifications

 Ribbon Blender:

 

TECHNICAL SPECIFICATION:
 
MODEL
GROSS VOLUME
WORKING VOLUME
POWER
Litres
Litres
H.P
RB 10
10
3-5
0.5
RB 50
50
15-20
1
RB 75
75
25-50
1
RB 150
150
70-100
2
RB 250
250
100-150
3
RB 450
450
250-300
5
RB 600
600
350-450
7.5
RB 1100
1100
750
10
RB 1500
1500
1000
12.5
RB 2000
2000
1250
15
Product Description

Ribbon Blender:

 
Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.
 
An alternate design is the paddle agitator. The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended, and when batches as small as 15% of the total capacity are going to be mixed in the blender.
 
Design Highlights
  • The outer ribbon displaces the material from the ends to the center while the inner ribbon moves the material from the center to the ends. This counter-current action results in homogenous blending.
  • The ribbons rotate at approximately 70 - 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times. 
Triple Mixing Action - The Key to Fast, Efficient Blending
  • As the agitator rotates, the material is tumbled and carried radially around the inside of the blender.
  • The pitch of the outer ribbon moves the material toward the discharge opening.
  • The inner ribbon which has an opposing pitch moves the material away from the discharge opening

 

 

Standard Features
  • Available in working capacity of 5 liters - 25,000 liters
  • Available in all grades of stainless steel, carbon steel and special alloy steels.
  • Ribbon agitator for center discharge.
  • Designed for atmospheric operation.
  • Top cover depending on the length of the blender.
  • Centrally located Flush bottom discharge valve.
  • Stuffing boxes with easily disassembled housings. Pure Teflon gland packing provided.
  • Stainless steel surfaces are polished to desired standards. All exterior non-stainless surfaces are painted with enamel paint.
  • Squirrel Cage, Three Phase Induction Motors suitable for 415 Volts, 50 Hz.
  • Worm Reduction Gearbox.
  • Single Speed Drive.
  • Blender is mounted on supports providing adequate discharge clearance. 
Customized Features
  • Wear resistant liner plates for abrasive products.
  • Ribbon agitator for multiple discharge positions.
  • Manually or pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.
  • Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals.
  • Good Manufacturing Practice (GMP) models.
  • Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel.
  • Spraying system for liquid injection.
  • Lump breakers for solids or agglomerates size reduction.
  • Vacuum and pressure construction.
  • Jacket for heating, cooling.
  • Inspection, cleaning windows on the container, cover.
  • Cover openings, Nozzles as required. 

 

Ribbon blender- Applications:

 
Food & Ingredients
Infant formula, cocoa mix, instant salad dressing, cake mixes, seasonings, flavorings, gelatin ... the list of food material in which our blender can speed up mix times and provide consistent uniformity, goes on and on. All models can be outfitted with cleaning nozzles to aid in batch changes. A variety of feed and discharge arrangements are possible to tailor to your needs.
 
Our blenders provide the required uniformity in shorter times which means less dusting and breakage of the ingredients that can cause gastric ulcers in the animals, and bridging of downstream handling equipment. Additionally, by using scrapers or drop bottom discharge, the amount of material left over between batches is minimized, reducing the opportunity for bacterial growth.
 
Slurries The action within ribbon blenders is vigorous enough to homogenously distribute liquid slurries. Special high speed intensifiers can be added to the bottom to help break lumps that may be present. Proper shaft seal design is critical for handling liquids. Shaft seal choices include: mechanical, packing glands and double mechanical.

 

About MIKRONS:

 
MIKRONS® group is one of the leading manufacturers and suppliers of the Chemical Plant Machineries for varied industries under the brand name MIKRONS®. We, MIKRONS® are Original Equipment Manufacturer of machineries for the Paint, Ink, Chemical, Confectionery, Cosmetics, Latex, Rubber, Pharma, Food, Ferrite, and Mineral Industries since 1985. We also manufacture and supply machineries used for dry mixing, wet mixing, milling and blending applications.
   
  Grinding to Size
  The primary function of the MIKRONS® range of machinery is to disintegrate and grind the particles to the desired micron level, thus making them ideal for their application. By achieving an excellent micron consistency, these machines provide the perfect solutions to such industrial needs.
   
  OUR products are built to last. In fact, some of OUR equipment in use today is well over 30 years old. Today, We design and manufacture numerous types of processing equipment including: mixers & blenders, Mills, Dispersers, size reducers & accessories for a wide variety of products and processing industries.
   
  Microparticle Engineers P Ltd, Micromeritics Engineers P Ltd, Agitators & Soundars all are part of MIKRONS®, a group of affiliated manufacturing companies based in Chennai. The company is still a family-owned and managed business and strives to maintain its reputation as a leading supplier and provider of high-quality equipment and superior customer service. The companies specialize in different areas but all focus on quality workmanship and superior customer service. The companies frequently collaborate on large projects and where they can build upon each other`s expertise - an essential relationship when tasked with delivering quality products on time, and at the right price.

 

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