Bectochem Consultants & Engineers Pvt. Ltd.

Fluid Bed Drier (FBD)
Product Specifications

 Model                    Cap (kg)              Min Cap (kg)                  Max Cap (kg)

BFBDL                         1                           0.6                                      1

BFBDL                         3                           1.8                                       3

BFBD5                         5                            3                                         5

BFBD10                     10                           6                                        10

BFBD20                     20                          12                                       20

BFBD30                     30                          18                                       30 

BFBD60                     60                          36                                       60

BFBD100                 100                         60                                      100

BFBD150                 150                         90                                      150

BFBD200                 200                       120                                      200

BFBD250                 250                       150                                      250

BFBD300                 300                       180                                      300

BFBD350                 350                       210                                     350

BFBD500                 500                       300                                    500

 

 

Product Description

Fluid Bed Drier:

 
The Fluid Bed Drier is probably the most frequently used dynamic drying process plant. The ability of the drier to impart optimum heat transfer to powders yet without applying unacceptable shear to those powders, makes the Fluid Bed Drier a favourite amongst process plant specifiers and users. Bectochem offer a Powder Drier of the highest specification, yet at a price which sets us apart from the competition.
 
A Fluid Bed Drier is particularly suited to the drying of free - flowing granular powders, providing as it does the optimum environment for the drying of powder. A Fluid Bed Dryer consists of a mass of powder, buoyed up out of permanent contact with each other by a flowing fluid (usually air). Turbulent activity within the mass of the powder as it dries promotes high mass and heat transfer rates, whilst ensuring that each powder particle is dried in a uniform manner.
 
The Bectochem Fluid Bed Dryer consists of a supply fan, an inlet filter, a heat source which could be water, steam, or electricity This hot air is fed through to the fluidization chamber via a perforated plate where the flow of hot air lifts the powder to be dried. Fines are usually lifted from the body of the drying powder and are caught in finger bag type sock filters. There is a pneumatic bag - shaker attached to the filter bag support frame which will routinely shake the bags to remove the build up of fines from these finger socks. Finally the filtered air is exhausted from the Powder drier via an exhaust fan and filter set.
 
Usually the Powder Dryer is loaded in a batch-wise manner as shown in these photographs, but other designs are available to load & unload the Fluid Bed in a continuous non-contact and therefore contained manner.
 
Inlet AHU :
 Prefilters: Coarse – 20mic, Terminal-5 mic, Steam heating coil – ss 304 bubes, fins- Al. Radiator with rectangular stacked coil.
 
 
Hot Air inlet duct :
 
 SS 304 with PT 100 sensor
 
 
Auto & Control :
 
 Operating console – push button type with digital timer, battery backup, emergency stop, bowl up/down, 2 position key suitable for bad shaking-auto/manual, Ampere meter-blower motor, 2position key-lowering & raising filter bag. 
 
 
Major control parameters :
 
 Air drying temp.& time, Bag shaking on/off time & no. of cycles.
 
 
Safety & Interlocks :
 Low voltage earthing, Explosion flap-Al 32mm, Overload protection relays, Pressure switch – if pressure low below set value m/c will not run. Pressure switch – both sides of inflatable tubes. Unless blower is ON heater will not start.
 
 
Options :
 
• Inlet AHU – Diff. press. Gauge, pressure transmitter, SS304 AHU, Hepa filters, Cooling coil – copper.
 • Control Valve & fittings – safety valve, pressure gauge with isolation, inter-connecting pipe line in CS, • Drain valve, airvent, Solenoid Valve – ON/OFF
 • RH sensor
 • Temp. controller for steam – PID actuated valve in place of solenoid ON/OFF.
 • Police filter – Exhaust 
 • WIP options
 • Automation control
 • Flame proof construction
 • Bowl can be provided with vacuum conveying 

 • Pneumatic cylinders to seal the bowl to retarding chamber 

Fluid Bed Processors:

• GMP Compliant Model
 • Flame proof construction
 • Customised layout
 • Contact parts in Stainless steel construction
 • Pneumatic bag shaking arrangement
 • Pneumatic cylinders to seal the bowl to the Retarding Chamber.
 • Air Handling Unit with HEPA filter provided at air inlet for heating, dehumidification etc of Supply Air
 • Scrubber provided at the air outlet to remove suspended particles from the air stream.
 • Dehumidification of Air.
 • PLC/HMI based operator panel.
 • Bowl can be provided with vacuum conveying.

 

 • Wash in Place system

Bectochem is one of the leading manufacturers of pharmaceutical process equipment for solid and liquid dosage forms in India. With 30 years of experience, the company offers a well established products which includes granulation, coating, liquid and ointment manufacturing equipment and has grown to become the major supplier of Isolator Technology in India. In addition to our pharmaceutical machines we also supply to chemical, food and cosmetic industries with a range of process machinery.Bectochem’s product range is to be found in facilities across 5 continents.As we look forward to the challenges of the growing domestic and international markets for processing equipment, it is our desire to adhere to our founding principles"To provide continuous improvement in our quality and customer satisfaction, supplying at the right cost giving value for money with fast manufacturing lead times."

 
Vision :
 
 “ Think Different Engineer Smart”
 
Mission :
 
 “ To be a INR 1000 million company by 2011”
 
We enhance value through:
 
 • Product
 • People
 • Process
 
Values :
 
 • Passion
 • Respect
 • Integrity
 • Diligence
 • Ethical
 
 
About Company :
 
 • Founded in 1978 to manufacture pharmaceutical process equipment.
 • Bectochem produces a comprehensive range of equipment including rapid mixer granulators, fluid bed driers and processors, mills, blenders, coaters & turnkey solids and liquids manufacturing systems.
 • Introducing Barrier Isolator Technology to India in 2004, Bectochem is the acknowledged expert in the specialised and technically demanding field of design & manufacture of high specification barrier containment systems.
 • The Industries We Serve:
Pharmaceutical
     - API Manufacturing
     - Solids Formulations
     - Liquid Formulations
     - Ointment Formulations
R&D 
Food 
Cosmetics 
 • Bectochem’s product range is to be found in facilities across 5 continents. 
 
We strive to provide continuous improvement in our quality and customer satisfaction, supplying right first time and on time with fast manufacturing lead times.
 
Manufacturing Facility at Ankleshwar, Gujarat State :
 
Gujarat is among the first state in India which is well connected with about 74000 kms of roads, 11 domestic airports and 1 international airport (at Ahmedabad), and the well planned Indian Railway network.
 Infrastructure in India derives most of its robustness from Gujarat industry as it produces 35% of India`s pharmaceutical products.
 These above facts led us to establish our main work centre here in 1988.
 Our manufacturing facility in Ankaleshwar spans about 100,000 sq. ft. and is equipped with state of the art equipment.
 
Manufacturing Facility at Pune, Maharashtra State :
 
 Pune is among the fastest growing industrial Hub of the country with even Daimler Chrysler having its assembly line for its Mercedes Benz brand in Pune.
 Pune recently has become a prominent place for major software and business process outsourcing companies.
 Pune is also known as "Oxford of the East".
 The above facts along with the growing need for decentralization of manufacturing led us to establish an additional manufacturing facility in Pune .
 This has helped us a lot in catering to ever increasing customer demands.
 
Headquarters at Mumbai, Maharashtra State :
 
Mumbai is the Commercial capital of India and is well connected through Sea, Air and land.
 It boasts of the largest port in the country, an International airport and a well structured road network.
 Bectochem headquarters in Mumbai houses the Design team along with the Marketing team.

 Together they are responsible for some of the biggest innovations in Indian Pharmaceutical Industry. 

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