INCON Process Systems LLC

Evaporator (Falling Film / Rising Film)
Product Description

THIN FILM EVAPORATION TECHNOLOGY:
 
Mode of operation:
  • The feed product is distributed by the rotor and its wipers evenly over the heating surface forming a thin liquid film of uniform thickness. Highly turbulent swirls are produced at the tip of the rotor blades and wipers with intensive mixing and agitation of the product as it comes into contact with the heating surface. These assure excellent heat transfer combined with constant renewal of the product film, thereby providing for an even heating and short residence time of the product through the heated zone.

  • Versatile efficiency and application diversity The thin film evaporator can be used to concentrate, refine or recover a value product through distillation or similar thermal separation processes. Due to its inherent design features, it is ideal for thermal treatment of viscous media and heat sensitive products where reduced operating temperatures and vacuum operating pressures are desirable.
Thin Film Drying Technology Horizontal / Vertical:
 
Thin Film Dryer:The thin film dryer is a special design of the thin film evaporator used in the chemical, pharmaceutical and related industries. There are two types of thin-film dryers, vertical and horizontal dryers.
 
  • Technology
    The product to be dried is distributed in the form of a thin layer on the heating surface by means of a rotor. Depending on the design of the dryer, the rotor is equipped with different wiper elements.
ABOUT InCon PROCESS SYSTEMS (IPS):
 
Since 1992, InCon Processing has provided specialized Toll Processing centering around purification using Molecular Distillation Systems or High Vacuum Short Path Evaporation. With such an extensive operating base encompassing a total of five plants, it was only natural to apply this technology for our customers as they outgrew Toll Processing and wanted to implement the Best Manufacturing Processes that we developed for them. Soon InCon Process Systems was one of the largest suppliers of Molecular Distillation Systems or High Vacuum Short Path Evaporation Plants in North America.
InCon Process Systems is a recognized leader in the design, piloting, synthesis and manufacture of these specialty chemicals. Our areas of expertise are broad and we are specialists in Molecular Distillation and the production of high quality nutritional and other fine synthetic chemical compounds. We specialize in the supply of fully pre-assembled Modular Wiped Film Evaporator or Short Path Evaporator Systems that have been custom engineered to meet the unique specifications that we develop with our clients.  

In selecting a partner for contract production, process development, formulation optimization and ultimately for your own Capital Investment please consider the following:
  • PS excels at providing exacting in house chemical analysis during testing and throughout production. IPS has the developmental bench laboratory analysis to assess feasibility of your process
  • IPS can then fully pilot and develop your process, using our chemical analysis to maintain chemical specification
  • IPS can manufacture kilogram to tanker-truck quantities of your Product
  • IPS has developed a network of fabrication specialists to implement our precise Process Specifications
  • IPS has partnered with GIG Karasek, the world’s largest manufacturer of Thermal Processing Equipment, to execute your requirements regarding:
 
  • Short Path Evaporation
  • Wiped Film Evaporator
  • Thin Film Evaporation
  • Thin Film Distillation
  • Wiped Film Distillation
  • Short Path Distillation

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